Why is turbo vs segmented diamond blade Better?

Segmented vs Turbo Blade vs Continuous Rim Diamond Blade

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A diamond blade is the finest instrument for slicing through strong materials like stone, porcelain, concrete, asphalt, and more. Even though diamond blades are referred to as cuts, they grind through materials. The blades are made of synthetic diamond particles combined with several powdered metals to form a solid bond. This composition combines a strong steel core to create a tough blade ideal for industrial and construction applications.

In this article, we'll describe the many categories of diamond blades and offer some general advice for using each one.

Diamond Blades

For non-metallic, abrasive materials like concrete, stone, ceramics, and other challenging materials to grind, diamond is the right option. It is less effective than CBN at cutting steel and metals. A premium diamond blade is required whether sawing concrete, drilling holes in porcelain, or creating precise cuts in fiberglass.

The benefits of using diamond blades are numerous, and they outperform traditional abrasive wheels and other cutting blades that cannot make precise cuts. Selecting the right diamond blade for cutting stone should be done as carefully as choosing the right saw. When properly matched to the task, diamond blades provide long-lasting service life and quick cutting. However, using the wrong blade or a saw that rotates the blade too quickly can reduce blade life and increase costs.

Diamond blades come in various sizes and performance ranges, but choosing the right blade can be challenging. Blade prices vary significantly depending on quality and can reach thousands of dollars. While it might be tempting to opt for a less expensive blade, it is often wiser to invest in a higher-performance blade designed for longer durability.

Many factors influence a blade's life, including:

• Saw speed

• Concrete characteristics

• Blade quality

Understanding how a diamond blade functions and the characteristics that determine blade life and performance can greatly enhance productivity and economy.

Types Of Diamond Blades & Their Uses

Here are three different types of diamond saw blades and their applications.

1. Segmented Rim Blades 

Overheating is one of the most serious issues with diamond saw blades. Your resources will be crucial, so decide which saw blade you want to use. When you don't have access to water to cool your blade, the segmented rim blade comes in handy.

This blade type often has a deep groove between 10 to 14 segments. As previously said, this blade can be a viable choice if you don't have access to water because the tracks in the rim allow for enough heat transfer.

Careless use of the blade can cause it to become too hot. These blades are frequently employed for grinding bricks and concrete.

2. Turbo Rim Blades 

Due to the segmented rim blade, the turbo rim blade has several characteristics in common. The anatomy of the blades is essentially the same, even if they appear to be very different. The turbo rim blade is divided into pieces for better heat transfer and contains relief holes.

One of the key differences between the turbo rim and the segmented rim blades is how the turbo rim handles heat. Wet or dry running of the turbo rim is common because the grooves on the segmented rim blade provide for improved heat distribution, and the holes within the blade function similarly to an equivalent.

The turbo rim can cut brick and concrete and functions very similarly to the segmented rim blade. The turbo rim can also cut thicker limestone materials, unlike the segmented rim. Compared to movies with segmented rims, which have broken inside the rim, this one is crisp and clean-framed.

3. Continuous Rim Blades 

Since there is no built-in heat distribution or fan-like characteristics to pump air over the blade, this sort of blade is commonly referred to as a "wet cut blade." Due to the lack of an internal heat distribution system, these blades are typically relatively flat and have few features. You would operate these blades with water flowing over them. The water is used to wash away dust from the surrounding area, keeping your equipment clean and extending its lifespan.

While cutting marble, granite, porcelain tile, and ceramic tile, the continuous rim blade may provide a clean edge. Additionally, it is one of the slowest cutting blades available for this type.

Hope this article will assist you in selecting the most suitable diamond blade for your project.

Read More: Diamond Vs Bonded Cut off Wheels

The Difference Between Segmented And Turbo Diamond Blades

Dec. 23, 2022

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Expert technicians who deploy diamond for cutting or grinding applications know the importance of choosing them correctly. It can be a combination of technology, rim or edge configuration that determines the specific application of the tool. Especially depending on the dry and wet applications and the type of material being cut, several factors such as blade service life, dressing requirements, and cutting speed play a crucial role.

When we talk about the edge or edge configuration of a diamond blade, there are basically three options:

• Continuous diamond blade
• Segmented Diamond Blade
• Turbo Diamond Blade

As the name implies, the continuous diamond blade has a continuous edge and has a softer bond to harder materials such as tiles, granite, glass, stone, and porcelain to provide chip-free cuts. But having said that, it belongs to the category of wet cutting, because it needs to provide water or other suitable coolant to cool the blade and increase the life of the blade.

Differences

But both of these segmented diamond blades can be used for dry and wet applications, and have a moderately hard bond. If so, what is the difference between them? Let us illustrate these differences:

Rim style: Segmented diamond blades have air spaces called grooves along the edges, and the corresponding blades have a continuous edge with a serrated edge. Grooves in segmented blades help improve air flow and reduce heat and slurry discharge, while cooling holes in turbine blades reduce heat.

Bond: Turbo diamond blades have soft to medium bonding, especially for cutting ceramic tiles, marble, stone, granite, and masonry. However, segmented diamond blades have a medium-hard bond and can be effectively used for granite, asphalt, concrete, and bricks.

Cutting speed: Although the cutting speed of the segmented blade is very good, the turbine speed change is definitely better.

Cutting quality: Both segmented and turbo diamond blades provide smooth cutting, but segmented style of blades may show chips. When analyzed in depth, a precise and clean cut can consistently be observed with the turbo blade.

Life: When the life of the blade is considered, the segmented diamond blade can easily be regarded as a clear winner.

Size: Here, the segmented diamond wheel easily outperforms the turbo, as the latter usually uses a diameter of 14 inches, while the former can even reach 72 inches!

Application: While segmented blades are used for masonry, circular, and concrete saws, turbo diamond blades are mainly used in grinders, tile saws, and circular saws.

It should be noted that the type or style of blade needs to be selected based on the material being cut, the necessity of cooling, and the desired finish.

Are you interested in learning more about the difference between segmented and turbo diamond blade? Contact us today to secure an expert consultation!