The Ultimate Buyer's Guide for Purchasing guard rails osha

Author: Molly

May. 06, 2024

Temporary Construction Guardrail Buyer's Guide

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Personal fall arrest systems often capture the limelight when discussing fall protection. However, safety harnesses and lanyards should be your last resort, as they are considered personal protective equipment. Eliminating fall hazards entirely may not always be feasible, making engineering controls the next best strategy. Despite the intimidating term, engineering controls can be as simple as installing railings.

Construction sites, where conditions change daily, greatly benefit from railings. While some opt to construct their own from scratch, prefabricated products can save you money in both labor and materials since they are movable and reusable across different job sites. But how do you choose the right one for your project?

Firstly, ensure that any engineered rail systems you buy from a reputable source are compliant with OSHA requirements. Proper assembly, inspection, and maintenance suffice to ensure safety without additional engineering. Next, pinpoint where the railings will be installed. Safety rail systems come in many varieties, catering to different needs.

For example, systems like the Guardian G-Rail can sit directly on flat roofs, floors, or other surfaces using bases that safely anchor the rails without damaging the roof (unless mishandled). A potential downside is that these bases might obstruct work right at the edge, necessitating alternative fall protection methods when rails are temporarily removed.

Alternatively, parapet clamp guardrails or concrete slab grabbers can maximize your workspace as they eliminate the need for bases. These systems anchor directly to the building's perimeter using various clamps, providing more working area. HUGS construction guardrail is a comparable option suited for residential roofs. Unlike base-mounted systems, clamped systems often require standard 2x4s to form the railings. You insert these boards into channels attached to posts clamped to the structure.

If working on a wooden structure, guardrail systems like metal construction guardrail systems or metal gusset guardrail systems are specifically designed. These systems can be nailed directly to wooden substrates, allowing quick setup. For sloped wooden roofs where standard under-eave clamps are ineffective, temporary guardrails that attach directly to the roof may be necessary. Remember that rails must endure 200 lbs. of force in both downward and outward motions to protect against slippage.

Even if you prefer constructing temporary rails using 2x4s, reusable mounting boots made of sturdy plastic can significantly simplify setting up. These boots allow for quick mounting and often feature channels for easy installation of toe boards.

With various options at your disposal, finding a suitable solution becomes easier. A small investment of time and money upfront can provide a versatile, long-term fall protection solution. Most importantly, ensure that your employees are safeguarded while these systems are being installed.

Loading Dock Guardrail Buyer's Guide

Your loading dock is crucial for your business’s operations, bringing in essential traffic but also exposing potential hazards, such as falls. A simple solution is installing a guardrail to prevent such accidents.

Below are four essential questions to guide you in selecting the right option:

Will the Guardrail Meet Loading Dock Requirements?

OSHA’s 2017 update provides detailed guardrail requirements, outlined in OSHA 1910.29. Here's a concise summary:

  • The top rail must stand 42 inches high, plus or minus 3 inches.
  • It must withstand 200lbs of force downward and outward.
  • A midrail is needed halfway between the top rail and the surface.
  • Additional midrails should prevent any openings greater than 19 inches.
  • The midrail must endure 150lbs of force downward and outward.
  • No projecting hazards should exist due to overly extended rails.

For a deeper dive, check out our comprehensive OSHA compliant guardrail guide. The ADA mandates safe access for those with disabilities, based on specific circumstances. Additionally, consult local building codes if permits and inspections are necessary for your project.

A Kee Klamp mounted guardrail complies with OSHA standards and can be tailored to meet ADA requirements and local codes. Moreover, it can be updated post-installation to accommodate new regulations.

Suggested reading:
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Our company is renowned as the world’s leading guardrail bridge supplier. Our highly-specialized staff are here to assist in finding the exact product you need.

How Easy is It to Design?

No two loading docks are identical. You might have sloping ramps or long exterior docks with multiple load points and stairs. Your guardrail should effortlessly adapt to your layout.

Rigid, pre-welded panels can restrict you to specific configurations potentially leaving dangerous gaps. Ideally, you should be able to design the guardrail yourself while ensuring compliance with applicable standards.

How Easy is the Loading Dock Railing to Install?

DIY installation offers considerable timing flexibility, avoiding potential contractor delays. Your guardrail should be simple enough for even an inexperienced worker to install. Consider these questions to gauge installation complexity:

Is a Hot Work Permit Required?

Permits can delay your project, requiring inspections and possibly incurring added costs for expertise. They might need several days or weeks for approval and completion.

What Tools Are Needed to Install the Guardrail?

Simple tools like a torque wrench, Sawzall, and hammer drill suffice for a Kee Klamp railing, whereas complex setups may require larger tools and equipment.

What If the Guardrail Doesn’t Fit?

Occasionally, you may need to alter the rail's location due to structural constraints or updated processes. Component-based systems like ours allow for quick adjustments without waiting for custom-fitted replacements to arrive.

Answers to these questions can dictate whether your project runs smoothly or faces unnecessary headaches.

How Will You Protect the Loading Areas?

A frequent query is how to address spaces in guardrails where trucks are loading. Here are three efficient solutions:

Safety Gate

Safety gates provide the most effective protection with minimal effort. DIY gates using proper swivel fittings can also be effective, but must meet equivalent safety standards as guardrails.

Loading Dock Safety Chains

Chains, although a feasible option, often fail to meet the required safety level. Chains tend to sag, creating gaps that compromise safety. They must prevent any openings larger than 19 inches and should not deflect below 39 inches.

Removable Loading Dock Railing

Removable rails eliminate the sag issue of chains but lack the convenience of gates. They should be designed with a locking mechanism to prevent accidental removal or sliding.

How Easy Will the Guardrail Be to Maintain?

Quickly-nailing together a wooden rail might be tempting, but it's short-lived. Galvanized steel or aluminum systems are far more durable, reducing the frequency of replacements.

In case of damage, component-based guardrails allow for quick splicing and replacement without much hassle. Online availability of parts ensures you don't have to wait for store hours to make repairs.

Wrapping Up

Your priority is ensuring that your employees return home safe and sound each day. This guide helps reduce some burdens related to installing a loading dock railing.

Contact us to discuss your requirements of when are guardrails required osha. Our experienced sales team can help you identify the best options tailored to your needs.

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