Aug. 26, 2024
At the out set, please be noted that following parameters are important while selecting a hydrostatic testing pump.
BH contains other products and information you need, so please check it out.
1. Pump flow rate
or
volume of equipment to be tested
2. Initial pressure from which we start feeding the water.
3. Required pressure for the testing.
4. Time available to carry out one test in minutes / hours. )
5. Frequency of tests. (daily / weekly / monthly)
6. Selection of driver (electric motor, engine etc..)
If you have this information, then you can provide straightway to reduce communication.
OR
It is our experience that due to lack of knowledge, several times, when customer informs flow rate of the pump, they also consider the filling up volume, which actually should not be considered. For the test of large volume size equipment, flow rate selection is found wrong. Therefore, we suggest you to inform us the volume or size of the equipment to be hydro tested, to select optimum size of high pressure reciprocating plunger pump.You may also furnish your existing pump detail for better selection.
Normally, all large volume hydro test jobs, filling pump is used to fill up the water. There is always some pressure at which pipelines are being filled up. This information is also important to know that how much pressure is to be raised ?
Normally, customer should select 10 to 20% more pressure than required.Several times, customer thinks that higher pressure pump may be needed for future application. Based on that, they propose quite high pressure also. In such circumstances, you can surf our website thoroughly and select suitable model. There are many models, where price may be almost same for different pressure, only motor and other miscellaneous accessories will be changed and total cost impact may be too small e.g. If you select T2-15-10 model for 2 lpm / 125 kg/cm2/ 1 hp or if you select 1.6 lpm / 375 kg/cm2 / 2 hp, there may be hardly 10 to 15% price difference between 125 kg/cm2 and 375 kg/cm2 as the model is same.
It is very important to inform the time available to achieve desired pressure. If more time is available, then low flow, smaller pump can be selected, which will be a cheaper solution.
To select the duty of the pump, one should inform that how many hydro test is to be carried out? With this information one can decide the right model.
Customer would like to couple electric motor, engine or PTO is an important to decide before model selection.
A hydrostatic test pump is a type of pressure testing device used to evaluate the strength, integrity, and performance of various types of pipelines, hoses, and other types of pressurized systems. These pumps are commonly used in industries such as oil and gas, chemical processing, and manufacturing to ensure that systems are safe, efficient, and reliable.
Hydrostatic test pumps work by using water to apply pressure to the system being tested. The pump is designed to generate a specific level of pressure that is measured and monitored using specialized gauges and other types of instrumentation. This pressure is then maintained for a set period of time to ensure that the system can withstand the expected level of stress and pressure that it will encounter during normal operation.
If you want to learn more, please visit our website Pipe Hydro Testing Machine.
Choosing the right hydro test pump is critical to ensure that the test is conducted accurately and safely. Here are three tips to help you choose a suitable hydrostatic test pump.
The first step in selecting a suitable hydrostatic test pump is to determine the maximum pressure required for the test application. This will depend on the type of equipment or system being tested. For example, if you are testing a pipeline that operates at a pressure of 500 psi, you will need a hydrostatic test pump that is capable of generating a pressure higher than this value.
When selecting a hydrostatic test pump, make sure to choose a pump with a test range that is suitable for the specific application. The test range of the pump should be specified by the manufacturer and can be found in the pumps product literature or technical specifications.
It is important to note that the pressure rating of the pump is not the same as the test pressure. The pressure rating refers to the maximum pressure that the pump can handle, while the test pressure is the pressure required for the hydrostatic test. Make sure to choose a pump with a test range that is suitable for the specific application.
The flow rate of the pump is also important when selecting a suitable hydro test pump. The flow rate is the volume of water that the pump can deliver per unit of time, typically measured in gallons per minute (GPM). A higher flow rate will help to reduce the time required to fill the test piece and achieve the required pressure.
When selecting a hydrostatic test pump, make sure to choose a pump with a flow rate that is suitable for the size of the test piece and the desired test time. If the flow rate is too low, it may take too long to fill the test piece and achieve the required pressure. On the other hand, if the flow rate is too high, it may cause the test piece to fail or damage the pump.
It is also important to consider the type of fluid being used for the test. If the fluid is viscous or has a high density, a pump with a higher flow rate may be required to achieve the desired test pressure within a reasonable amount of time.
Safety should always be a top priority when conducting hydrostatic testing. Look for a hydrostatic test pump that has safety features such as an automatic pressure relief valve, a pressure gauge, and a shut-off switch. These features will help to prevent over-pressurization and ensure that the test is conducted safely.
The automatic pressure relief valve is an important safety feature that helps to prevent the test piece from over-pressurizing. If the pressure in the test piece exceeds the set limit, the relief valve will automatically open to release the excess pressure.
The pressure gauge is another important safety feature that allows you to monitor the pressure during the test. Make sure to choose a pump with a pressure gauge that is accurate and easy to read.
Finally, the shut-off switch is an important safety feature that allows you to turn off the pump quickly in case of an emergency. Make sure to choose a pump with a shut-off switch that is easy to access and operate.
Selecting the right hydrostatic test pump is an important decision that can have a significant impact on the safety, efficiency, and reliability of your operations. By following these three tips, you can choose a pump that meets your specific needs and provides reliable and consistent performance over the long term. Remember to carefully consider your needs, choose the right type of pump, and look for a high-quality, reliable pump from a reputable manufacturer, such as WINGOIL. If you are looking for a reliable hydro testing pump supplier, WINGOIL could provide high-quality service and products to you, and we also provide other types of test pumps, such as portable hydro test pumps, trolley hydro test pumps, mechanical injection pumps, and so on. If you want to get to know more details, please free fell contact us.
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