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Posted by ziptieguy on October 12, 2011; Comments Off on History of the Zip Tie
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Contrary to a potentially fascinating and complex backstory, the history of the zip tie is straightforward and utilitarian. For those casually browsing, the gist is simple: someone identified a need for a versatile fastening tool, and they invented it.
Initially known as cable ties—a term still in use today—these fasteners were designed to bundle cables efficiently. As the use of electrical cables skyrocketed, so did the necessity to organize these tangled wires.
Due to the extensive database known as Wikipedia, we have detailed information about the history of zip tie patents.
The first patent for zip ties came from Thomas & Betts in 1958. Initially designed to secure wire harnesses in aircraft, these early versions were metal and comprised a two-piece design. It quickly became clear that the metal construction was not ideal for electrical applications.
Fortunately, advancements were made. Companies realized that using nylon, a much safer and cheaper alternative, was a better choice. Early nylon zip ties still had a two-piece design, with the tie and ratchet head made separately.
Finally, in 1968, All-States introduced the one-piece nylon zip tie we recognize today. This design proved to be very user-friendly and versatile, suitable for a myriad of applications from securing signs to bundling garden fences.
Of course, zip ties are still commonly used for bundling cables.
From the very first instance when electronic devices required wires to be organized, cable ties have become indispensable. Cable ties are essential for protecting and organizing wires, keeping them away from moving parts, facilitating maintenance, and establishing efficient wiring systems. Before cable ties, manufacturers relied on tape or twine, which were prone to unraveling and loosening. Considering their simplicity, cable ties have had an enormous impact across various applications. You might be surprised at the many types of cable ties in use today.
Did you know...
In 1958, Thomas & Betts revolutionized engineering by developing the Ty-Rap® cable tie for airplane wire harnesses. Within a month, sales hit $350. Today, the company sells millions of dollars' worth of cable ties annually in various colors, designs, materials, and lengths. From motorcycles to spacecraft, Thomas & Betts has left an indelible mark on numerous industries. Their mission: "lowering the installed cost" for electricians.
Types of Cable Ties
Standard Cable Ties
These are the everyday cable ties you likely have at home. They come in various sizes, from miniature to extra heavy-duty, and are generally single-use. They are available in multiple colors and can bundle items with tensile strengths from 18 to 175 pounds.
Releasable Cable Ties
These ties are handy for temporary applications. With a lever or button mechanism, they can be easily released, requiring around 50 lbs of force. Generally available in white or black nylon.
Mounted Head
Featuring a mounting hole, these ties can be hung from screws or similar fasteners. They offer bundle strengths between 50 and 120 lbs, available in black or natural nylon.
Push Mount
Designed to snap into a 1/4-inch hole, push-mount cable ties quickly attach bundles to surfaces.
Restricted Bundle
These tamper-evident ties create a fixed loop that prevents tote-box damage and allows space for cutting tools. Also known as tote-box cable ties.
ID Cable Ties
These ties combine bundling and identification in one product. They feature a marker area for labeling, ideal for durable and long-lasting identification purposes.
Stainless Steel
Built to withstand severe environmental conditions, these extra-strong cable ties are ideal for industrial projects. They range from 5 inches to 47 inches in size.
Heat Stabilized
These ties are crafted for high-temperature applications, using advanced nylon heat-stabilizing material as an affordable alternative to metallic fasteners.
Twist Tail
Quick and easy to install, these ties can be secured, and the excess tail removed without tools. They offer a minimum tensile strength of 50 lbs.
Installation Tools
Cable tie tools usually feature a ratcheting mechanism to tighten the tie and cut the excess tail. Some models offer adjustable tension settings and automatic cutting once the desired tension is achieved.
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