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You're in the market for a new air compressor...what now? There are some things you'll need to know so you can find the air compressor that best fits your needs and your budget.

So, let's get started!

• What brand of air compressor do you choose?
• How much PSI will I need?
• How much CFM will I require?
• Will I need a two-stage unit or is a single-stage unit sufficient?
• Is oil-free or oil-bath best?

If you're a contractor or use your air compressor in an industrial or commercial application, solid build quality, longevity and a reputable brand name should be key in your decision making process. Not to say this is unimportant for the homeowner or hobbyist, but there is a compressor for every demand and job out there; the more you know going into it, the easier it'll be when you're at the outlet about to make your purchase!

    1. First, what is the application you'll be using your air compressor for?

If you're using the compressor to spray paint or sand blast, for instance, you'll probably want to get an oil-free unit, this way you won't have to worry about moisture getting into the line and mixing with your air. If you need high CFM (cubic feet per minute), then you can still go with an oil-bath compressor but you'll need to purchase it with a water trap and an oil/particulate filter to keep the compressed air nice and dry.

Oil-free units are great and very convenient as there is virtually no maintenance to worry about...there is no oil to change and you can operate the unit on an uneven surface, not something that an oil-bath unit can offer. Most oil-free units on the market, however, do not put out high CFM, generally 6 CFM or less. Also, these units are generally louder than oil-bath units, so if noise is a factor, go with either a &#;silent&#; oil-free compressor (the &#;JC10&#; Rolair unit or any of the California Air Tools units, for instance) or an oil-bath compressor.

Oil-bath units are always recommended for longevity, and they simply put out a heck of a lot more CFM than any oil-free unit will be able to manage producing. Most contractors and all industrial applications and commercial garages demand a heavy-duty oil-bath air compressor as it will put out the CFM you need and will simply last a lot longer than any oil-free unit will.

However, if you're a small contractor that has one or two workers, an oil-free unit may be sufficient. If you're simply using a trim gun to install trim in a kitchen, this doesn't demand high CFM so you can probably get away with using a smaller oil-free unit.

   2. How much CFM is sufficient?

CFM (or Cubic Feet per Minute) is probably the most important specification you'll need to know when choosing an air compressor. Your application, whether it be a roofing nail gun, sand blaster or die grinder, will have a CFM requirement specification (you can find this in the manual for your tool). You need to choose an air compressor that at least meets that minimum CFM output. If an air compressor doesn't have the required CFM for your tool, it was run constantly and you risk burning the motor, pump or both, and your application will suffer for it as well. Be sure the air compressor puts out the required CFM (and ideally a couple more CFM) for your application! The CFM spec is related to duty cycle of a unit so we'll discuss that this term means now. Below is a very handy chart and info on what duty cycle means for an air compressor (and to give credit where credit is due, this very helpful information comes from VIAIR at https://www.viaircorp.com/tech):

Duty Cycle Reference Chart: 

Duty cycle refers to the amount of time a compressor can be operated in a given time period at 100 PSI, and a standard ambient temperature of 72° F. It is commonly expressed in percentage format:

Compressor on time ÷ (on time + off time) = Duty Cycle %

Please Note: All compressors, regardless of rated duty cycle, require sufficient rest time in between cycles to allow for partial or complete heat dissipation. Heat dissipation rates may vary depending on ambient temperatures and operating conditions.

   3. How much PSI do I need?

PSI (or Pounds per Square Inch) is how much pressure of air a compressor exhausts, whereas CFM tells you the volume of air produced. PSI isn't as important as CFM because most applications don't require high CFM. Any typical air compressor puts out at least 120 PSI, which is sufficient to run any nail gun, grinder or blow gun. There are some newer air compressors that put out high pressures of 225+ PSI, but these are purpose built for tools that take advantage of these higher pressures (and you only really see these in Japan and Europe for the time being). It's always a good idea to confirm, however, what the PSI requirement of your tool/application is prior, just as you would with the CFM rating.

   4. Do I need a Single-Stage or a Two-Stage air compressor?

The different between single-stage units and two-stage units pretty simple. It doesn't have anything to do with the number of cylinders or heads the pump has. The main practical difference between the two is that a single-stage unit will [typically] operate at a lower PSI (max 155 PSI) whereas a two-stage unit will operate at 175 to 200 PSI). Also, a two-stage unit will recycle quicker (pump up quicker) and has a higher CFM rating than a single-stage unit. For applications/tools that require high CFM, such as a sandblaster or die grinder, it's probably best to go with a two-stage air compressor as it will recycle very quickly when called for more air, and will easily give you the volume of air you need to do the job efficiently. For most homeowners and hobbyists that are using small nail guns, blow guns or pumping up beach balls, a single-stage unit is definitely sufficient. Even most small contractors can get away with using single-stage units if they have a small crew.

   5. Choose a reputable brand.

Look, I know that we live in an increasingly &#;throw-away&#; culture, where cheap Chinese air compressors are on the market, and even well-known brands are having components (if not whole units) built overseas with cheaper materials. And, sometimes buying cheap is worth it if you don't use the air compressor often, so what if the valves crack or piston ring(s) wear out?

You can probably buy a replacement for the same amount as a repair would cost...I get it. However, it most cases it is certainly worth it to increase your budget and buy a unit manufactured by a reputable brand you trust; I'm thinking Campbell Hausfeld, Rolair, Jenny, Champion, Ingersol Rand and Coleman Powermate. Not only will these units typically be of a higher quality, but it's worth it just for the fact that most (but not all) units made by these manufacturers have replacement parts available, and offer great warranties. They also usually have a large network of authorized service centers available nationwide, so when you need to have the unit repaired, it's convenient to do so. It's the old adage, spend more now so you won't have to down the road. 

I hope this beginner's guide to purchasing your first air compressor gave you some helpful advice and provided clear insight. The more you know going into the purchase the better, and knowing what you need will save you money now and later.

Thanks for reading!

There are quite a few different kinds of air compressors. Naturally, certain types are better suited for certain workplaces, and choosing the wrong kind could hinder your productivity. 

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Consider the following things before you purchase anything:

1. What Compressor size do I need?

The very first step of choosing a air compressor is to understand what size compressor you need. The correct size of a compressor depends on the task means to perform. Pick one is too small and it won&#;t get it job done. Choose one it is too large, and it will waste energy and could lead mechanical problems. Correctly sizing your compressor requires real data about your needs, not guesswork. Whether you&#;re upgrading your current compressor or designing a new system, ask a compressed air sales professional to conduct an air system audit to measure your actual demand.

If you&#;re planning for future capacity, keep in mind that a compressor should be sized to address actual demand. Instead of anticipating potential future demand by oversizing today, add a compressor when the time comes to provide flexibility and redundancy as your operation expands. Also keep in mind that process improvements often reduce air demand; you may be able to expand your operation without expanding air production.

2. What type of compressor do I need?

The next thing to do is to decide on the type of compressor you need for your application.  

There are two main types of compressors, piston compressor and rotary screw compressor. Piston compressor which are sometimes also called reciprocating air compressors, are the most economical and least expensive air compressors available. Rotary screw compressors are often the ideal choice for operations that require a constant compressed air supply.

3. Does air quality matter? Oil-Free Or Oil-Lubricated?

Generally, there are two basic categories of air compressors; oil-free or oil-lubricated. Oil-free air compressors don&#;t use oil and can help you ensure that your air quality is great. These are ideal for facilities where air quality is extremely important. On the other hand, oil-lubricated air compressors use oil to lubricate their parts. These machines are incredibly energy-efficient. Take some time to reflect on which type you prefer more. 

 To not overcomplicate the answer, your choice should be based on the application and process that the compressed air will be utilized in.

4. Understand the pressure and flow?

Compressed air flow is typically measured in cubic meter per minute (M3/min). Compressed air pressure is typically measured in pounds per square inch (Kpa) or barg. Think of flow as the ability to perform a process within an acceptable time frame, and pressure as the ability to support multiple processes at once.

5. What&#;s The Duty Cycle?

An air compressor&#;s duty cycle refers to how often the machine will run. Different models will have different cycles, which could affect your facility&#;s work.

6. How Much Space Will It Take?

Smartly using your available space is crucial if you want to stay organised and productive. Think about how much space you have allotted for commercial air compressors and try to find an air compressor that will be suitable for your worksite.

7. How Will It Be Installed?

Think about how your air compressor will be installed once you&#;ve purchased it. Will you install and set it up yourself, or will you hire someone else to do it? You should also consider how your product will be delivered and, if you are replacing an old one, how you will remove your old air compressor.

8. How Will It Be Maintained?

Always figure out the best way to maintain your new air compressor before you order it. Factor in the long-term maintenance cost if you are working on a tight budget. Good air compressors work well and aren&#;t a pain to maintain, so knowing how to take care of your air compressor before you have it is a good idea. 

After you purchase and receive your air compressor, remember to maintain and check it routinely. Well-maintained air compressors are less likely to break down than neglected ones and will last longer.

9. Initial vs. Overall Cost

When considering an air compressor, a primary concern should be: &#;How can I get the most amount of compressed air for the lowest overall cost?&#; Many consumers may consider only a small fraction of the life-cycle cost &#; primarily the initial cost of the machine, not realizing they will likely spend more in electricity the first year to run the machine than the purchasing price. That&#;s why, when comparing compressors, it&#;s important you examine all aspects of the costs associated!

10. Not Sure Where To Begin?

Start by analyzing your air system&#;s life-cycle costs! You can analyze your usage and potential cost savings by conducting a no-contact compressed air energy assessment. Best of all - it causes no harm or downtime to check.

Finally, it&#;s absolutely essential that you only buy your new air compressor from a reliable seller. Purchasing important products from companies who don&#;t care about quality can land you in hot water. 

Good sellers will always value the quality of their products and the satisfaction of their clients. So, it&#;s vital that you always make sure you are buying from reputable and experienced companies.

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