7 Things About Explosion Proof LED Lighting You Should ...

Working in confined spaces or areas exposed to explosive and flammable gasses, such as hydrogen, methane, propane, and other hydrocarbons, can be very dangerous. In Canada many workers are injured or killed in confined spaces, with 60% of the fatalities being among the rescuers, according to the Canadian Centre for Occupational Health and Safety. This is why hazardous area lighting, like Explosion Proof LEDs, is necessary and required by law to ensure people&#;s safety.

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Standard lighting poses a threat to workers in confined spaces like tanks, vents, pipes, sewers, tank cars and manholes, because some luminaires can cause explosions by igniting combustible gas, vapor, particles or fiber that start an explosive chain reaction or a fire. Similarly, the oil and gas, petrochemical, textile and even grain processing industries may be subject to accidents while using regular duty lighting, given that electrical equipment such as switches and relays can easily spark during standard operation.

Explosion Proof LED Lights contain and isolate potential spark triggers in safe housing material, such as aluminum, preventing explosions.

If you&#;re looking to upgrade your hazardous area lighting equipment, you should consider LED lights not only because they&#;re more environmentally friendly, but because they are cost-efficient and the safest lighting source in the market today.

When you&#;re looking for Explosion Proof LED Lighting, there are seven things you should know:

1. Explosion Proof does not mean that the lighting source -whether it&#;s an LED or not- doesn&#;t spark; it just means that the items susceptible to spark are isolated in explosion-proof boxes that contain ignition repeatedly, avoiding propagation outside the box. In the same vein, &#;explosion proof&#; does not mean your LEDs will survive an explosion, just that they won&#;t be the cause for an external explosion.
2. Explosion Proof LEDs are bump and break resistant. Traditional hazardous area lighting used fluorescent or incandescent bulbs that had to be treated delicately, because they break easily. While they do not pose a fire hazard, they can be dangerous in confined spaces where workers may cut themselves or broken pieces or inhale the toxic fumes from the fluorescent bulbs. LEDs are stronger in general; they use heat-resistant materials and tempered glass, which is stronger and long-lasting, in addition to being free of mercury and toxic substances.
3. Explosion Proof LEDs are very energy efficient, they use up to 90% of the energy to provide light and have no heat or conversion loss to account for, this means that they use a lot less power to function and have low wattage consumption. Organizations save on-site energy from portable generators and other in-situ sources, providing more sustainable and profitable operations. In other words, you&#;ll save money running explosion proof LEDs for the same or better light output your current explosion proof lamps give you.
4. Flexible Options: LEDs come in modular designs that can be combined to allow light outputs to be easily increased or lowered to match required light levels, this allows a multitude of options to be used. From dish umbrella, to column and polygon shapes you can set them up to meet your needs, easily adapted to existing access points all while saving energy and money.
5. Explosion Proof Lighting is classified by ratings and zones. Ratings are used by professionals, like engineers, architects and electricians, to find the ideal place for the light source to be used in, as well as under what conditions they will perform best. When you&#;re shopping around for options look at the Certifications: Class I, Division 1, Class I Division 2 and Zones 0, 1 and 2. Class I, Division 1, encompasses Zone 0 and Zone 1 areas, while Class I, Division 2 only qualifies for Zone 2 areas.
   • Zone 0 is a hazardous location where an explosive gas, vapor or liquid atmosphere is present continuously or for long periods of time.
   • Zone 1 is a location with frequent presence of ignitable gas, vapor or liquid exist under normal operating conditions, between 10 to 1,000 hrs/year
   • Zone 2 is a location where flammable gas, vapor or liquid is not present or unlikely to be present during normal operating conditions, and unwanted or hazardous substances will only be present for 10 hrs/year or 0 to 0.1% of the time.
6. Explosion Proof LEDs Save Your Operation Money: LED explosion proof lights and fixtures are very affordable compared with their incandescent or fluorescent counterparts, they can be fitted to just about any corporate or individual budget, with an easy offset over time, where they essentially pay themselves back, considering that they last longer, won&#;t require replacement bulbs and consume very little power to provide clear, crisp and cool lighting.
7. Long Lasting Investment: most LED lights have a 50,000 hours estimated life span, making them the safest and most effective investment in hazardous area lighting equipment for your company or team. With low wattage options and high lumen output, these are bright, efficient and cost-effective luminaires for dangerous work, regardless of the space or industry.

Do you have any questions regarding hazardous area lighting, explosion proof LED lighting or LEDs? Drop them below or contact us and we will get back to you asap.

The essence of explosion-proof LED lights fixtures is to provide illumination in potentially hazardous environments where the presence of flammable substances could pose a significant risk.

These lights design minimizes the potential for ignition and ensure the safety of both personnel and the surrounding area. They achieve this by containing any potential sparks, arcs, or heat generated within the fixture to prevent the ignition of hazardous materials.

Explosion-proof LED lights offer a reliable and energy-efficient lighting solution in industries such as oil and gas, chemical plants, mining, and other high-risk settings where safety is paramount.

While most of us tend to think that our equipment have a standard period of operation, the truth is maintenance and usage play a big role in influencing this. Understanding tips to improve maintenance and longevity of your equipment is crucial.

These valuable tips will not only help you make the most of your investment but also ensure the continued safety and efficiency of your lighting solutions.

Whether you&#;re using these fixtures in hazardous environments or simply looking to optimize their performance, these four tips are your key to success. Let&#;s dive in and illuminate the path to long-lasting, reliable lighting.

Tip #1: Turn off the lights when not in Use.

The constant operation of your explosion-proof LED flood lights can have a significant impact on their overall lifespan. This is especially true when they&#;re not in use, like most types of lighting.

Although these light fixtures are popular for their energy efficiency and cost-effectiveness, leaving them illuminated around the clock leads to excess heat generation.

This, in turn, places stress on vital electronic components, including the LED chips and drivers, potentially reducing their performance and longevity.

To maximize the lifespan of your explosion-proof LED light fixtures and maintain their peak efficiency, it&#;s crucial to consider implementing a thoughtful lighting control system. Such a system offers the convenience of turning off the lights when they&#;re not required, saving both energy and costs.

What Can You Do to Ensure Lights are Off When Not Needed?

• Timers: Timers, for instance, allow you to schedule lighting according to your specific needs, ensuring that your lights aren&#;t active during unoccupied hours or daylight.
• Occupancy Sensors: Occupancy sensors detect the presence of people and can switch the lights on and off accordingly, ideal for spaces with varying activity levels.
• Daylight Sensors: Additionally, daylight sensors can adjust lighting levels based on natural light availability, further optimizing energy consumption.

Tip #2: Opt for Transformers Compatible with LED Lighting

In certain situations, your explosion-proof LED light fixtures may necessitate transformers or power supplies for proper operation. However, using an incompatible or non-LED-specific transformer can result in compatibility challenges, such as flickering and a shortened lifespan for your LED fixtures.

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Hence, it is of paramount importance to verify that the transformers or drivers employed with your explosion-proof LED flood lights are expressly engineered for LED technology.

These specialized transformers deliver a dependable and consistent power source, alleviating stress on the LED components and mitigating premature failure.

To preempt any avoidable complications, it is advisable to consistently adhere to the manufacturer&#;s guidelines concerning the use of transformers and drivers compatible with your LED fixtures.

Tip #3: Ensure the Light Fixtures are Installed Correctly

While the installation of explosion-proof LED light fixtures may seem straightforward, it is imperative to exercise diligence to ensure their correct placement.

Failing to do so can result in various issues, including inadequate heat dissipation, electrical malfunctions, or even the compromise of explosion-proof protection. To optimize the longevity and effectiveness of your lighting fixtures, we recommend adhering to these best practices:

1. Secure Mounting: Ensure that your fixtures are firmly and securely mounted. This precaution prevents vibrations and movements that could potentially harm internal components.
2. Sealing and Gaskets: Utilize appropriate seals and gaskets to maintain the explosion-proof integrity of the fixtures, safeguarding against potential hazards.
3. Electrical Connections: Thoroughly verify that electrical connections are not only secure but also correctly wired. This practice helps prevent short circuits and overheating, ensuring the safe and efficient operation of your fixtures.
4. Regular Inspection: Consistently inspect your fixtures for physical damage or signs of wear. Promptly replace any components that show damage, ensuring the continued performance and safety of your explosion-proof LED light fixtures.

Moreover, for a guaranteed correct installation, it&#;s advisable to engage the services of a qualified technician, particularly when operating in hazardous environments where safety and compliance are paramount concerns.

If you are looking for quality and affordable explosion-proof LED light fixtures, you can contact us for light fixtures and other intrinsically safe equipment.

Tip #4: Observe Temperature and Humidity

In an industrial setting where temperature and humidity can vary significantly, it&#;s crucial to regularly check the ambient temperature and humidity where your explosion-proof LED flood lights are placed.

These lights are specifically engineered to function well in various temperature ranges, but excessive heat or cold could potentially cause them to fail prematurely.

To ensure the lights&#; longevity, make sure to adhere to the manufacturer&#;s recommended temperature range for the explosion-proof LED fixtures.

If circumstances necessitate placing them in an environment beyond the specified range, consider opting for fixtures with a higher IP (Ingress Protection) rating to safeguard against moisture infiltration and potential damage to the internal components.

Equally critical is the need for regular inspections, with a particular focus on detecting any signs of moisture ingress, such as condensation within the explosion-proof LED light fixtures. This proactive approach allows you to promptly address and rectify these concerns.

Our LED Lighting Fixtures

We have the essential upgrades for your industrial lighting needs at the Intrinsically Safe Store. Our Bayco Replacement Lens ensures your lights stay in top shape, providing the perfect fit for your Bayco products.

You can also illuminate your workspace with confidence using the Nightstick Large Tripod for LED Area Lights, designed for stability and versatility.

Plus, never misplace your Nightstick flashlight again with the Nightstick magnetic clip, offering a convenient and secure attachment. Elevate your safety and efficiency with these top-quality accessories, available exclusively at our store.

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