What are shaft forgings, and what do you need to know?

What are shaft forgings, and what do you need to know?

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KDK Forging Co.

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3 min read

Oct 31, 2022

If you are looking for more details, kindly visit shaft forging manufacturer.

If you’re curious about what forging entails and need comprehensive information, you are in the right place. Forging is the process of hammering, pressing, or rolling metals into desired shapes. Typically, a cast ingot is heated to a temperature where plastic deformation occurs before being deformed between dies to achieve the intended shape and size.

Here at KDK Forging Co., we aim to help you understand what shaft forgings are and provide essential information on the topic.

Process

When choosing a technique and supplier for producing a crucial metal component, purchasers have numerous options today. There are various metalworking methods, each with its own capabilities, costs, and benefits. The forging process is suitable for many applications, yet some customers may not be aware of its particular advantages. Forging often provides superior quality and cost-effectiveness for parts requiring maximum strength, precise dimensions, and high-performance standards.

The shaft forging process is cost-effective and ensures high-quality results.

• Forging has evolved significantly due to technological advancements in machinery, robotics, computers, and electronic controls. These new technologies work alongside human ingenuity, which remains crucial for successful metal forging operations. Modern forging facilities produce high-quality metal parts in various sizes, shapes, materials, and finishes.
• During the hot forging process, the initial coarse grain structure of the cast metal is broken down and replaced with finer grains. This refinement process consolidates the metal's inherent shrinkage and gas porosity, leading to solid centers and structural integrity. Moreover, forging reduces cast structure voids and segregation, enhancing mechanical properties. Forging also allows for coordinated grain flow to optimize directional strengths. Secondary processes, such as heat treatment, can further enhance the forged parts.

How KDK Forging Co. stands out from the others

KDK Forging Co. produces all its products in the USA. With over 73 years in the industry, they have created more than 10 million forgings and served 500 satisfied clients. Their services include:

• Forging
• Heat treatment
• Machining
• Drilling
• Threading
• Fabrication

And many more.

If you want more information about shaft forgings, visit the official website of KDK Forging Co.

Address:

2645 W. 139th St.
Blue Island, IL 60406
P: (708) 388–8770

Which Industries Use Forgings?

Due to their wide-ranging benefits, forged parts are among the most popular metal components globally. Numerous industries rely on these parts. Keep reading to learn about the five most common industries that utilize forgings!

5 Common Industries That Use Forgings

1) Automotive IndustryThe automotive industry greatly benefits from the forging process, specifically hot or cold forging, due to the demand for complex shapes. Examples of forged parts in this industry include engine parts, steering parts, and transmission systems.

2) Power Generation and Transmission IndustryThe power generation and transmission industry heavily rely on forged metal components. Around 43% of all parts in this industry are produced through forging. Examples include turbine components, shafts, discs, and seamless pipes.

3) Medical IndustryMany medical equipment parts are forged, such as extremities parts, implants, trauma parts, and components of medical machines.

4) Aerospace IndustryThe aerospace industry extensively uses forged parts, including inner-outer rings, engine discs, exhaust, compressor parts, and various engine, transmission, and structural components.

5) General Production and Manufacturing IndustryThis industry benefits from forged parts mainly for their structural integrity. Examples include washers, gaskets, welding products, and bars.

These are just a few industries benefiting from forgings. If you are interested in utilizing forgings for your next project, RUNCHI can help. As a leading global provider of forgings, we supply major companies across various industries. Contact our metalworking company to learn more!

Are you interested in learning more about shaft forging factories? Contact us today to secure an expert consultation!