30 questions and tips about paper stick making machine

With the increasing awareness of environmental protection, the demand for environmentally friendly paper sticks is also increasing. So when joining the paper stick production industry, what knowledge do you need to learn? Please see the 30 questions and tips about paper sticks that I have collected for you below.

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Brief introduction&#;

This article mainly discusses the following five points:

• Basic question: the basic information about the paper stick machine
• Purchase question: the things you have to know before purchasing the machine
• Machine question: know more about the machine feature
• Operate question: tips about the operate
• Maintain question: tips about the maintain

Basic question

In this part we discuss what is paper stick machine, there are how many type of paper stick machines, the application of paper sticks, and the feature of the paper stick machine.

What is the paper stick making machine used for?

The paper stick making machine made by VIE Machinery is used for cutting and rolling the paper reel, and glue to produce the paper stick. Mainly used in the production of lollipops, cotton swabs coffee, spice, and shoe support projects such as paper wands. With functions of automatic feeding, automatic winding core, automatic gluing, and automatic cutting.

Why paper stick machines be created?

People&#;s living standards have been gradually improved, and the types and quality of daily necessities have also been significantly enhanced. At the same time, consumer groups have gradually increased their awareness of environmental protection and food safety. The needs of consumer groups promoted the birth of new solid paper sticks, and the paper stick machine came into being.

With the implementation of plastic bans in various countries, through the improvement and upgrading of production technology and raw material technology, paper sticks have surpassed plastic sticks, even wooden sticks, and bamboo sticks in terms of practicality. The most important thing is that the paper sticks are biodegradable, odorless, and non-toxic. Paper sticks are gradually replacing disposable plastic sticks on many occasions, such as cosmetic (paper stick) cotton swabs, children&#;s (paper stick) cotton swabs, and safety paper stick lollipops. In addition, solid paper sticks have appeared in baking sticks in the baking field. With the improvement of the plastic ban and food safety awareness, the use of paper sticks will increase.

How many industry can the paper stick application?

1. The application of small and medium-sized paper stick machines in the textile industry, because the textile industry fabrics, textiles, etc. must use paper stick products, so small and medium-sized paper stick machines will be used in all aspects of textile core tubes and roll cloth inner cores;
2. The paper industry will also use small and medium-sized paper rod machines. In the paper industry, many large and large rolls of products are filled with paper rods in the middle. Using paper rod cores can be easier, layered winding, packaging bag products;
3. The application of small and medium-sized paper stick machines in daily necessities, everyone should be familiar with this point. For example, the inner core of paper towels and various tape inner cores are all produced by paper stick machines;
4. The pyrotechnic industry has great requirements for paper stick machine products. Everyone should know that there are many friends in a box of fireworks. There are many small and medium-sized paper stick machines used in pyrotechnic cores;
5. There are many large, medium, and small paper stick machines in the packaging and printing industry. In the packaging and printing industry, paper stick products are used when unwinding, cutting, and rewinding printed matter;
6. A detailed introduction to the application of large, medium, and small paper stick machines in the packaging industry. For example, paper stick products are widely used in small toy packaging, tea packaging, cosmetic packaging boxes, wine and tobacco packaging, and food packaging materials.

Is there how many type of paper stick machines?

 Two type, Straight-roll up type and oblique-roll up type.

Both type have pros and cons.

 In the oblique-roll up paper stick machine, the rubbing and cutting mechanisms are separate. The stick making machine is responsible for producing paper sticks of a certain length, and after drying, the stick cutting machine is used to cut off the material head and finely cut the length.

Advantages:

1) The oblique paper stick machine is suitable for the production of small diameter paper sticks, 1.5-3.5mm diameter paper sticks.

2)The hardness is high. 

3)Stick making and cutting are separated, so that one stick making machine can be matched with multiple stick cutting machines, and more length specifications can be produced.

Disadvantages:

1)Not suitable for producing paper sticks with larger diameters.

2)Different diameter stick need change paper reel width.

3)Different length need different length cutting machine, if produce many size the cost is high.

Straight-roll up type paper stick machine, stick making and stick cutting in one machine. Paper sticks only outside have glue, no need dryer.

Advantages:

1)Suitable for the produce the large diameter 2-6mm paper sticks .

2)Machine is all-in-one type, save space.

3)Easy to change diameter, no need change paper width.

4)Don&#;t need dryer

   Disadvantages:

1)Hardness is not high

2)Cannot make the small diameter stick

3)The diameter change range is limited, max is 1.5mm(VPS-SC model).

What are the advantages of the computer-type paper stick machine?

The paper stick machine is currently produced at the international advanced level. It is equipped with a high-quality computer numerical control system and a synchronous mobile cutting system. The equipment can maintain the following functional characteristics in terms of operation.

1) Data preservation.

The paper stick equipment will automatically save some data parameters during operation, so the data of some paper sticks produced in the past are backed up, and some previous data parameters can be directly called when producing this kind of paper sticks in the future, which is very convenient in production. easy and convenient.

2) Easy to operate.

The design principle of the paper stick adopts ergonomic design, and the paper is fed sideways, with double-sided glue, which is very convenient for the operator to use the paper stick equipment to produce products.

3) Free adjustment.

The equipment can be adjusted according to the specifications of the paper sticks that need to be produced, and it can swing freely as needed in some equipment angles.

4) Positioning function.

The equipment adopts photoelectric and coding methods for double positioning, which is very reliable in positioning. During the operation of the equipment, it will be adjusted according to the positioning situation, so that the equipment can cut more conveniently when producing products without any hindrance.

5). Protection function.

During the operation of the paper stick, as long as the sensing area detects the operator&#;s hand or other objects, it will automatically perform an emergency shutdown operation, and at the same time send out an alarm signal to ensure personal safety and property safety.

6) Correction function.

In product production, the paper stick machine can produce accurate paper sticks under high-efficiency cutting, mainly because the product has an automatic correction function, which can ensure that products of standard specifications can be produced at any speed.

7) Self-test function.

Paper stick machine is very precise production equipment. During the production process of paper sticks, the whole equipment will check itself. If there is a fault or some abnormal situation inside the device, the device will first stop running automatically, and record the fault information while sending out an alarm signal, so as to facilitate subsequent troubleshooting and parameter data at the time of the fault.

8) Initial functionality.

When we use the paper stick machine, if there are some wrong operations and some data of the device are modified, we can use the initial function of the device itself to adjust the device and restore it to the original factory default. state.

9) Comprehensive application.

Paper sticks have been developed for a long time now, and the internal transmission system is designed with a transmission, that is to say, the current equipment can meet the production of various specifications of paper sticks in the market.

Purchase question

This part let&#;s see the frequency questions during the purchase, and discuss how to choose a suitable paper stick machine.

What should I pay attention to when buying a paper stick machine?

   In the process of purchasing paper stick machine products, the first thing the factory needs to pay attention to is whether the manufacturer of this equipment is reliable and legal. Only in terms of quality and after-sales service can the equipment produced by reasonable and legitimate manufacturers be guaranteed. Therefore, before buying products, customers must first confirm whether the manufacturer really exists and whether they have a business license.

   sales experience. After confirming the manufacturer&#;s business license, it is necessary to pay attention to whether the supplier has sales experience in paper stick machines. A machinery supplier, he is real, but it does not mean that he is experienced in the paper stick machine industry. We need to confirm that he can provide us with high-quality machines, as well as excellent after-sales support, which is very important in cross-border transactions.

   Pay attention to the configuration of the machine. During the inquiry process, you are bound to receive quotes at different prices, and their machine pictures, and even videos, all look exactly the same. At this time, you need to confirm the configuration list of the equipment, check the mechanical details, and choose the configuration with higher cost performance.

   Pay attention to accessories. Spare parts are your guarantee. After the machine has been running for a while, there may be parts loss. At this time, spare parts are very important. Cross-border transactions take a long time in shipping and often require waiting at least a week to get parts, which will slow you down when you are busy in production. Regarding the number of parts, it doesn&#;t need too much, enough for 1-2 years of use.

FAQ (The frequency questions during the purchase)

1. What the stick used for?

there mainly are two kinds of paper stick

1. Diameter over 3mm: use for Lollipop sticks, marshmallow sticks, chocolate sticks, shoe support sticks, toy sticks, etc.
2. Diameter less than 3mm: Medical cotton swabs, cosmetic cotton swabs, electronic cotton swabs, etc

2. Can the PLC control display language change to English&#;?

Yes, VIE Machinery&#;s paper stick machine can choose English or Chinese.

3. Suppose diameter if we want to make it a little bigger or smaller can we make it?

yes, it&#;s available to make. The different diameters (range 1.5mm) could adjust by the control panel, don&#;t need to change the mold.

If the diameter difference exceeds 1.5mm, it is necessary to purchase 2-3 for production.

4. Suppose we want to make a paper stick size like length bigger or smaller than can make or not

yes, it&#;s available to make. The different lengths need to change the cut mold.

5. What is the maximum width of paper we can make on your machine?

VIE paper stick making machine is available to choose 1 pieces at a time or 2 pieces at a time.
For 1pc at a time max length is 200mm
For 2pcs at a time max length is 100mm

6. What is the total speed production capacity of the machine per day?

The speed is different when the diameter is different, and the machine is available to make two-piece at once when the stick length is less than 1&#;00mm

Example:

stick 2.5-3mm, length &#;100mm, speed around 900-pcs/min, 1.29-1.44million/24hr

stick 2.5-3mm, length &#;100mm, speed around -pcs/min, 2.59-2.88million/24hr

stick 3.5-4mm, length &#;100mm, speed around 600-700pcs/min, 0.86-1million/24hr

stick 3.5-4mm, length &#;100mm, speed around -pcs/min, 1.72-2.16million/24hr

7. Do we need heating/drying after making the stick on your machine?

For VPS-SC computerized straight roll-up paper stick-making machine, you can also dry it buy putting it&#; for 2-3 hrs, and also we have the option to add a dryer. You can choose upon the demand.

8. Do we need an air compressor?

Yes, need a small compressor for the air shaft, 550w will be enough.

9.Is it possible to make a notch at the end of the stick for a better grip and hold of candy?

not available, but the Paper sticks have more friction than plastic sticks, no need notch.

10. Which paper and which glue is used?

&#; Paper weight: Normally is 50-80gsm single-side glaze paper

&#; Glue: The general use of polyvinyl alcohol powder with water after melting can be adjusted into paper stick machine glue.

11. How many GSM do we need to make my different diameters?

Normally is 50-80gsm paper, normally suggest 70gsm paper. The different diameters you can change the paper&#; &#;weight, for e.g. dia2.5m use 70g paper, dia&#; &#;4mm use 80g paper.

12. How many days do you need for dispatch

45days, if have stock 10-15days

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If you are looking for more details, kindly visit kite stick making machine solution.

13. Which port shipment will be done

Ningbo port, China

14. How we can calculate the weight of per piece stick 

Each paper stick weight G = V × θ,

V=volume, θ=specific gravity coefficient(ordinary paper rod θ = 0.)

&#;For example: diameter φ = 3mm, length L = 150mm:

Paper stick volume V = (π / 4) × φ² × L = 0.785 × 9 × 150 = .75

weight G = V × θ = .75 × 0. = 1.165 (g)

Note: Paper&#; &#;weight does not affect the coefficient

The thickness of the glue is different, and the coefficient is different, which is about 0.-0.

15. How much wastage will come

Wastage is 1-2%

16. Two pieces at a time. How does it work?

two pieces at a time are suit for length less than 1&#;00mm, the machine adopts the cutting knife to cut in the middle to get two-piece&#;.

17.How to check costing

The material is paper and glue.

For the approximate cost could calculate the weight with the paper cost, add 1-2% waste (the weight is included the glue weight, glue cost is less then the paper)

Paper price in China is around $1,500/ton, calculate the single stick weight we can know the cost.
For example, the cost of the below size is around:

2.5*50mm 0.26g around $0./pc

3*55mm 0.42g around $0./pc

4.5*65mm 1.13g around $0./pc

5.2*75mm 1.59g around $0./pc

6*85mm 2.4g around $0./pc

Machine question

This part let&#;s see how the paper stick design, and how it realize automation and energy saving.

What principles should be followed in the design of paper stick machine?

1. Stability. This is a very important factor in the optimization of the design system of the comment paper stick machine. In order to ensure the reliable operation of the system, there should be safety alarms and safeguards in the main part.

2. Maintainability. The system software must consider the manageability and maintainability of the system software from the model selection of design, equipment, components, etc.

3. Applicability. The design of the paper stick machine is based on solving practical problems, and adheres to the principle of serving customers&#; production and manufacturing items. To effectively improve productivity, and to take into account the future development trend, it is only possible to adopt mature technology.

4. Convenience. The paper stick machine system software is easy to operate and visualized, so that it can be used by personnel at all levels.

5. Rationality. It is necessary to take cost saving as the basic starting point, and design a paper stick machine equipment that operates reliably and meets customer satisfaction.

The design of the paper tube machine must follow the principles of the above aspects to ensure that the function of the paper tube factory meets the requirements of the customer and ensure that the actual effect of the application is required.

Where is the automation of the paper stick machine

From the point of view of the control method, the control logic of the paper stick machine electrical equipment control system software selects hardware configuration and wiring, and uses the series and parallel circuits of the contact points of the mechanical equipment of the automobile relay to form the control logic. The control logic of the PLC is stored in the storage in the form of a program flow. In the machine, in order to realize automation.

  The paper stick machine made by VIE Machinery not only has stable and reliable performance, but also has various functions such as automatic gluing, automatic cutting, automatic dropping, and paper cutting.

How does the paper stick machine achieve energy saving?

First of all, in the process of manufacturing equipment, special frequency converters not only increase the output frequency of equipment, but also control the motor more smoothly and save electromagnetic energy.

Second, in order to achieve the purpose of energy saving, in the production process, the multi-directional inspection and protection functions have been specially improved for the paper stick machine. If the protection function of instantaneous power failure such as voltage, undervoltage protection, and load restarts, the protection function reduces the energy consumption. In addition, it also has protection functions such as acceleration, deceleration and vibration chatter avoidance. In this way, the safety factor of equipment can also be improved.

In the whole process of improving the paper stick machine, especially the function of automatic retrieval of dynamic parameters has been added to the motor, which has significantly improved the overall reliability and accuracy of the system software. In addition, termination at high speeds also enables fast response times.

In order to further improve the energy-saving effect of the paper stick machine, the assistance of scientific and technological progress is also needed. With the help of scientific and technological progress, it is not only more practical, but also greatly reduces the cost of use, making an outstanding contribution to reducing environmental pollution.

Operate question

This part let see what we should pay attention when operate the paper stick making machine.

How to do the daily operation of the paper stick machine?

1. After the paper stick machine stops working, it is necessary to turn off all the switches, open the cover, clean the workplace in an all-round way, stack the tools and equipment neatly, and do a good job in related sanitation.

2. When the paper stick machine is in operation, it must also be inspected in accordance with the rules and regulations, especially to check whether the tightening parts are loose, so that it can be found and tightened in time. Before using the paper stick machine, it should be operated for a while, and it will be put into use after confirming that the use is correct. It is strictly forbidden for industrial equipment to work with common faults, let alone be used in a hurry, so as to avoid more serious accidents.

3. To wear personal protective equipment, you must wear what you need to wear, and you must not wear what you don&#;t need to wear. For example, when processing paper sticks, female workers must wear safety helmets to prevent Prevent the hair from being rolled in; and it is strictly forbidden to wear gloves to work, in case the rubber gloves are rolled in when the paper stick machine is running, causing hand injuries.

4. The protective equipment of the paper stick machine must be used in accordance with the required regulations, and it is not necessary to remove it. When working on industrial equipment, the operating staff cannot leave, in case there is no one to manage the situation.

5. When the paper stick machine is in operation, do not adjust the parts by hand, remove dirt, repair spare parts, etc. If it is necessary to carry out related work, the mechanical equipment must stop working before adjusting.

What should be paid attention to in the safe production of paper sticks:

1. To ensure safety, the maintenance of the machine must do when the power is cut off and the machine is completely stopped. And carry out regular maintenance inspections; including power supply, lubrication, wear and other inspections;

2. When the machine is working, it is strictly forbidden to put your fingers near the running parts. The paper stick packaging machine ensures that employees do not leave their posts during operation to avoid emergencies;

3. When the machine is working, it is strictly forbidden to remove the protective cover. The paper stick packaging machine can avoid unnecessary damage to the operation of the equipment caused by not drinking;

4. The user&#;s power supply should be equipped with an overvoltage protection device to ensure the safety of electricity use.

5. The equipment should be reliably grounded.

6. Strictly abide by the prompts of the safety signs. The safety signs must be kept clean and must not be covered or peeled off.

7.The following inspections should be carried out before the paper stick machine starts:

(1). Check the mechanical transmission.

(2). Check whether the air circuit connection is correct;

(3). Check whether the circuit system is normal.

(4). Set the heat sealing temperature and heat the heat sealing device.

(5). After completing the above inspection and debugging, you can open the low-speed packaging products first to check whether the quality of the packaging products meets the requirements. If there is a defect, it can be adjusted accordingly until it meets the product quality requirements, and finally the production speed is gradually increased.

Maintain question

This part we discuss how o maintain the paper stick making machine, longer it&#;s serve life.

How to maintain the paper stick machine?

1. The maintenance of the transmission system includes the addition and replacement of gearbox lubricating oil, bearing grease, and tensioning of the transmission belt.

2. The gears, sprockets and chains should be kept clean, and the gears should be coated with a little calcium grease every half a month.

3. Reasonable tensioning of the conveyor belt. Tightening of fixing screws of moving parts.

4. When starting the machine, check whether there is any foreign matter inside the machine. No tools shall be placed on the moving parts of the machine and above the machine. When you hear abnormal sounds, stop and check immediately.

5. Check and clean up in time. After get off work every day, clean up the machine itself and its surroundings in time to keep the equipment clean and avoid paper stick pollution.

How to prolong the service life of the paper stick machine?

1. check before use.

Before the equipment of the paper stick machine is in operation, it is first necessary to carry out a detailed inspection of each component of the equipment, including whether the switch is in good condition, whether the line is in an insulated state, whether the fasteners such as screws and screws are in a fastened state, and whether the protection device is in good condition. Correct installation and use, these need to be considered and checked, only after all are confirmed to be normal, can the follow-up operation be carried out.

2. use it correctly.

The equipment must be operated by professional operators, that is, a paper stick machine is generally only operated by fixed employees and cannot be moved at will. During the operation, it is strictly forbidden to put hands into the inside of the equipment, which will cause a very dangerous situation. In addition, if some faults occur during the operation of the equipment, it is necessary to stop the operation in time, and it is strictly forbidden to let the equipment run with faults.

3. cleaning operations.

After each operation of the paper stick machine, the operator needs to clean up the impurities inside the equipment and the surrounding environment. Of course, this is not enough. In addition, every time the paper stick machine is used again, it is necessary to check the equipment out of the box, clean up the residual iron filings, anti-rust agent and dust accumulated during storage, and then proceed to the next step.

4. lubrication operation.

After the operator completes the operation of the paper stick machine every day, after cleaning the inside of the paper stick machine, the equipment can be lubricated and oiled to make the inside of the paper stick machine smooth. Of course, there are certain standards for the use of lubricating oil. The lubricating oil that meets the requirements must be tested and confirmed before it can be added to the equipment for use. After filtering, add lubricating oil to the position of the oil mark to ensure that the subsequent paper stick machine equipment is very smooth to use.