Aug. 06, 2024
The difference and comparison between bellows globe valve and ordinary globe valve
The bellows globe valve is also called the bellows seal globe valve. Through automatic seam welding, a metal barrier is formed between the fluid medium and the atmosphere to ensure the design of zero leakage of the valve stem. Compared with traditional globe valves, it has the following advantages:
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1. The bellows globe valve has a long service life, reduces the number of maintenance and lowers operating costs. The sturdy and durable bellows seal design ensures zero leakage of the valve stem and provides maintenance-free conditions.
2. The valve opening and closing torque is small, reducing labor intensity, and can drive any form of driving device, which is convenient for remote control.
3. The appearance is beautiful, the valve channel has a smooth streamline, and the flow resistance coefficient of the valve is reduced. It is a high-quality energy-saving product.
4. The outer seal of the valve adopts bellows seal and graphite, stainless steel gasket seal, the seal is reliable, and the sealing packing does not need to be replaced for long-term use. In industrial use, the leakage caused by the stop valve: high temperature, highly toxic, flammable and explosive, radiant medium, etc., not only pollute the environment, but also often cause significant personal and property losses. However, this type of valve is much safer and more stable, and strictly adopts foreign advanced standards in design and manufacturing.
Advantages and application of bellows globe valve The bellows globe valve has no leakage, and it is safer to be used in high-risk media. Ordinary globe valve is sealed with packing, the valve stem and packing will slide, and it is easy to leak at low temperature (spool).
The bellows cut-off valve uses a closed bellows that can be stretched and compressed to replace the packing seal, which can effectively prevent external leakage caused by packing loss. It is generally used for the transmission of highly permeable media, such as valves on hydrogen systems, as long as the bellows is not damaged, there is generally no leakage; while the general shut-off valve is sealed with packing, which is prone to leakage.
The opening or closing stroke of the valve stem of this kind of valve is relatively short, and it has a very reliable cut-off function. Also, because the change of the valve seat port is proportional to the stroke of the valve disc, it is very suitable for flow adjustment. Therefore, this type of valve is very suitable for use as a shut-off or adjustment and throttling.
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A bellows seal globe valve is an essential component in many industries, such as chemical, oil and gas, and petrochemical industries. It is a type of industrial valve used to regulate and control the flow of fluids, gases, and other media through a pipeline or system. These bellows valves are widely used because of their unique design, which includes a bellows seal that protects the stem from corrosion and prevents fluid from eroding the stem. So its very common to see the condition for corrosive or toxic media.
globe valvesThe bellows seal globe valve consists of body, disc, stem, bonnet, bellows seal, and packing. The valve body is the primary component that houses the valve disc, which controls the flow of media. The valve stem connects the valve disc to the actuator or handwheel, which opens or closes the valve. The bonnet covers the stem and packing and the bellows valve provides a seal to prevent leakage. The following is the photo of bellow seal globe valve.
din globe valve with bellowsNo.Parts Name Materials1BodyGS-C25/1.CF8/1.CF8M/1.SeatOverlay 13CrSS304SSDisc surfaceOverlay 13CrSS304SSStemX20Cr13SS304SSBellowsSS304/SS316/SS321/SS316T1SS304/SS316/SS321/SS316HSS316/SS321/SSI6GasketGraphite+SSGraphrte+SSGraphite+SS7Bellows coverSS304ZSS316SS304/SS316SSBonnetGS-C25/1.CF8/1.CF8M/1.NutA194 2HA194 8A194 8M10BoltA193 B7A193 B8A193 B8M11 PackingGraphiteGraphiteGraphite12Glandc.sCF8CF8M13PinSteelSteelSteel14Guide pieceSteelSteelSteel15Stem nutDuctile ironCopper alloyCopper alloy16Grease NippleH2H2H217Hand wheelSteelSteelSteel18Lock nutA105A105A105There are several types of bellows seal valves and globe valves available in the market, each with unique design features and applications. Here are some of the most common types of bellows seal globe valves:
This type of valve has welded metal bellows that provides a flexible, leak-proof seal and protects the stem from corrosion. Welded ends bellows seal globe valves are ideal for high-temperature and high-pressure applications.
This type of valve has a flanged connection that makes it easy to install and remove. Flanged bellows seal globe valves are suitable for applications that require frequent maintenance and inspection.
din globe valve with bellowsThis type of valve has socket-welded connection ends which are suitable for high-pressure applications.
This type of valve has a threaded connection that makes it easy to install and remove. Threaded bellows seal globe valves are commonly used for small pipeline.
This type of valve has extended bellows that provide additional protection against corrosion and allows the valve to operate at extreme temperatures and pressures.
api globe valve with bellowsThe Y-Type Bellows Seal Globe Valve is an exceptionally secure and reliable component, featuring a double sealing structure of bellows and packing. This ensures complete protection from any potential leakage at the stem, making it ideal for use in pipelines carrying dangerous, flammable, explosive, toxic or valuable substances. Additionally, its construction ensures tight seals are maintained under high temperatures and pressures, while also minimizing any risk of leaks.
din y type globe valve with bellowsTHINKTANK is a reliable globe valve manufacturer that has been producing high-quality industrial valves for over three decades. Our valves are made from high-quality materials and are designed to meet the specific needs of each application, just feel free to contact us for a free consultation.
A globe valve and a bellows seal globe valve both belong to the family of globe valves, which are used to control the flow of fluids through a pipeline or system. However, the primary difference between them is the presence of a bellows seal in a bellows seal globe valve. A bellows seal is a flexible metal component that provides a leak-proof seal and protects the stem from corrosion, which makes the bellows seal globe valve more suitable for applications that require high performance and reliability.
din globe valve with bellowsdin globe valveThe primary purpose of bellows in valves is to provide a flexible, leak-proof seal that protects the stem from corrosion and prevents fluid from eroding the stem. Bellows are also used to compensate for changes in temperature and pressure in the system, which allows the valve to operate smoothly and efficiently.
The primary difference between a bellows seal valve and a common valve is the presence of a bellows seal. A bellows seal valve has flexible metal bellows that provide a leak-proof seal and protect the stem from corrosion, while a normal valve does not have this feature.
A bellows seal is a flexible metal component that is used in valves to provide a leak-proof seal and protect the stem from corrosion. The bellows seal consists of metal bellows that is welded to the stem and a packing gland that secures the bellows in place.
The primary reason for using bellows in a valve is to provide a flexible, leak-proof seal that protects the stem from corrosion and prevents fluid from eroding the stem. Bellows are also used to compensate for changes in temperature and pressure in the system, which allows the valve to operate smoothly and efficiently.
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Suggested reading:Bellows work by expanding and contracting to compensate for changes in temperature and pressure in the system. When the temperature or pressure in the system changes, the bellows expand or contracts to allow the valve stem to move freely, which prevents damage to the valve and ensures smooth operation.
There are three types of valve seals: packing, mechanical, and bellows.
Packing seals use a flexible material, such as graphite, to provide a seal around the stem. Mechanical seals use a rotating component to provide a seal, while bellows seals use a flexible metal component to provide a leak-proof seal and protect the stem from corrosion.
The two basic types of valve seals are static and dynamic. Static seals provide a seal between two stationary components, while dynamic seals provide a seal between two moving components.
One of the primary disadvantages of bellows is that they can fail over time, which can lead to leakage and other issues. Bellows can also be more expensive than other types of valve seals, which can make them less suitable for certain applications.
Bellows failure can occur due to a variety of factors, such as fatigue, corrosion, or mechanical damage. When a bellows fails, it can lead to leakage, reduced valve performance, and other issues. Regular inspection and maintenance can help prevent bellows failure and ensure the continued performance of the valve.
The operational principle of a bellows seal globe valve is based on its unique design, which includes a bellows seal that protects the stem from corrosion and prevents fluid from eroding the stem. The valve consists of a valve body, a valve disc, a valve stem, a bonnet, a bellows seal, and packing.
When the valve is in the open position, the valve disc is lifted away from the valve seat, allowing media to flow through the valve. The stem and the disc move together as the stem is rotated by the actuator. When the valve is in the closed position, the valve disc is pressed against the valve seat, preventing media from flowing through the valve.
The bellows seal globe valve is widely used in industries where leak-proof and corrosion-resistant valves are required. Some common applications of the bellows seal globe valve are:
Here are some reliable bellow seal globe valves manufacturer in China for your reference.
The primary difference between a bellows seal valve and a traditional valve is the presence of a bellows seal. A bellows seal valve has flexible metal bellows that provide a leak-proof seal and protect the stem from corrosion, while a traditional valve does not have this feature.
20k 80 globe valve and check valveSelecting the right bellows seal globe valve for your application is crucial to ensure optimal performance, reliability, and safety. Here are some factors to consider when selecting the right bellows seal globe valve for your application:
Bellows seal globe valves offer several advantages in high-pressure and high-temperature applications, making them a popular choice for such applications. Here are some of the advantages of using bellows seal globe valves in high-pressure and high-temperature applications:
The frequency of bellows seal replacement in bellows seal globe valves depends on several factors, such as the type of fluid being transported, operating conditions, and the quality of the bellows seal.
In general, bellows seal replacement is typically required when there is evidence of seal failures, such as leakage or reduced performance. Regular inspection and maintenance can help detect signs of bellows seal failure and prevent unexpected downtime or safety hazards.
The recommended replacement interval for bellows seals can vary depending on the application and the manufacturers guidelines. However, a general rule of thumb is to replace the bellows seal every 2-3 years or when there is evidence of seal failure, such as leakage or reduced performance.
It is important to note that regular inspection and maintenance are crucial to ensuring the proper functioning of the bellows seal globe valve. This includes checking the bellows seal for signs of wear and damage, inspecting the stem and disc for proper alignment, and ensuring that the valve is properly lubricated.
By following the manufacturers guidelines and performing regular inspection and maintenance, you can ensure that the bellows seal globe valve operates safely and efficiently and that the bellows seal is replaced as needed to prevent leakage and other issues.
globe valve with bellowsHere is a table outlining some common issues that can arise with bellows seal globe valves and possible troubleshooting steps:
IssuePossible CausesTroubleshooting StepsLeakageDamaged or worn bellows seal, improperly installed valve, damaged valve body or disc, excessive fluid pressure or temperatureInspect bellows seal for signs of wear or damage, check valve installation for proper alignment and torque, inspect valve body and disc for signs of damage, check fluid pressure and temperature to ensure they are within valve limitsValve does not close completelyImproperly adjusted actuator, damaged valve disc or seat, obstruction in valve bodyCheck actuator settings and adjust if necessary, inspect valve disc and seat for signs of damage or wear, inspect valve body for obstructions and remove if necessaryExcessive noise or vibrationMisaligned valve components, excessive fluid pressure or flow rate, worn valve componentsInspect valve components for proper alignment, check fluid pressure and flow rate to ensure they are within valve limits, inspect valve components for signs of wear and replace as neededDifficult to operateDamaged or worn stem or packing, improper lubrication, misaligned valve componentsInspect stem and packing for signs of damage or wear, lubricate valve components according to manufacturers recommendations, inspect valve components for proper alignmentCorrosionExposure to corrosive fluids or environments, low-quality materialsSelect valve materials that are resistant to corrosion, ensure proper maintenance and cleaning to prevent corrosion buildupIn conclusion, the bellows seal globe valve is an essential component in many industries due to its unique design and functionality. Its ability to provide a leak-proof and corrosion-resistant seal makes it an excellent choice for applications that require high performance and reliability. We hope that this article provides you with valuable insights into the design, functionality, and applications of the bellows seal globe valve. Please do not hesitate to contact us if you have any questions or comments. THINKTANK is your reliable industrial valve partner here.
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