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Experienced technicians who work with diamond tools for cutting or grinding understand the significance of selecting the right blades. A combination of technology and rim or edge configuration often determines the tool's specific application. Factors like whether the application is dry or wet and the type of material being cut play crucial roles. Blade service life, dressing requirements, and cutting speed are all key considerations.
When discussing the edge or rim configuration of a diamond blade, three main options are typically considered:
The continuous diamond blade has a soft bond for harder materials like tiles, granite, glass, stone, and porcelain. It offers chip-free cuts but requires water or another cooling agent, making it suitable primarily for wet cutting.
Although both segmented and turbo diamond blades can be used for dry and wet applications and feature a moderately hard bond, key differences set them apart.
Segmented diamond blades feature air spaces or grooves along the edges, enhancing airflow and reducing heat and slurry discharge. In contrast, turbo blades have a continuous serrated edge with cooling holes designed to reduce heat.
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Why is turbo vs segmented diamond blade Better?
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Turbo diamond blades generally have a soft to medium bond, making them ideal for cutting ceramic tiles, marble, stone, granite, and masonry. Segmented diamond blades, with a medium to hard bond, are effective for materials like granite, asphalt, concrete, and bricks.
While segmented blades offer good cutting speed, turbo blades excel in this regard, providing even faster performance.
Both blade types offer smooth cuts, but segmented blades might leave minor chips. Turbo blades, however, generally ensure more precise, cleaner cuts.
When evaluating blade life, segmented diamond blades are the clear winners, offering greater longevity.
Segmented diamond blades also tend to come in larger sizes, sometimes even reaching up to 72 inches in diameter, compared to a typical maximum of 14 inches for turbo blades.
Segmented blades are often used with masonry, circular, and concrete saws. Turbo diamond blades are commonly utilized with grinders, tile saws, and circular saws.
Choosing the right blade depends on the material being cut, the necessity of cooling, and the desired finish.
Professional tile setters often encounter situations where they need to cut new types of materials, such as thicker porcelain, delicate glass tiles, or mixed material mosaic sheets that include aluminum. The choice of blade depends on the material and the tool being used.
With so many diamond blade options available, how do you choose the best one for the job? The decision primarily depends on the type of material and the tool being used. Once these are determined, selecting the appropriate diamond blade becomes easier.
The three main types of diamond blades are continuous rim, segmented, and turbo rim blades. Below is a brief overview to guide you in selecting the best blade for your job:
These blades have a softer bond suitable for materials that chip easily, such as porcelain, ceramic, granite, stone, and glass tile. They are designed for wet cutting with a water feed system and range in size from 4 to 14 inches. Some continuous rim blades feature a slot for heat reduction, extending blade life.
Segmented blades offer durability and longer life thanks to their medium to hard bond. They are ideal for cutting marble, granite, concrete, asphalt, brick, and block. These blades create a fast, smooth cut but may produce some chipping. Segmented blades are usually larger and designed for use with masonry saws, concrete saws, and cut-off saws.
Turbo rim blades feature a continuous serrated edge for faster cutting speeds and smooth finishes. They come with soft to medium bonds, making them suitable for a wide variety of materials. These blades typically range from 4 to 10 inches and can be used with angle grinders, hand-held saws, and wet tile saws.
The bond refers to how diamond particles are attached to the blade, determining their exposure during cutting. Softer bond blades are ideal for harder materials like porcelain, offering smooth, chip-free cuts. Harder bond blades are better suited for softer, more porous materials, offering longer blade life.
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