Is pyrolysis costly? How much money does it cost to set up ...

Is pyrolysis costly? How much money does it cost to set up a pyrolysis plant?

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The cost of setting up a pyrolysis plant project is different from 10,000 USD to about 1 million USD dollars. The overall pyrolysis plant cost mainly depends on what capacity and what model of the pyrolysis plant you want to install, pyrolysis machine running costs, and the investment cost for pyrolysis plant land and license, etc.

1. Pyrolysis Machine Cost

We have 100kg, 500kg, 1t, 2t, 5t, 10t, 12t, 15t different processing capacity batch type pyrolysis machine, and the 15t 20t 30t 40t 50t different capacity semi-continuous and fully continuous type pyrolysis machine. The cost of batch type machine is relatively lower, usually under 100,000USD. The continuous pyrolysis machine with big capacities and higher configurations will cost more.

DOING factory different capacity waste tyres/plastics pyrolysis plant

2. Pyrolysis Plant Running Cost

The running cost of this pyrolysis plant project is not high. In some areas, the material is free to get, and some governments give subsidies if you could recycle the waste tire/plastic.

And one set of pyrolysis machine just needs 3-4 workers to run, and it doesn&#;t need much manual operation. This machine is operated by the control cabinet, which is very convenient. It also doesn&#;t consume much electricity. Let us take the 12tpd pyrolysis machine as example, the electricity consumption is about 250kwh-400kwh per day, which mainly depends on the configuration of the machine you choose.

DOING pyrolysis machine uses the circulating water to run, no water consumption, don&#;t need to worry about the waste produced. And it could recycle the waste tire/plastic 100%, no waste produced, so the running cost is very low.

The raw materials of pyrolysis plant

3. Other costs like land&license cost

In addition to the basic pyrolysis machine investment, you also need to consider the rental and construction costs of the pyrolysis plant land site. And in some countries that have relatively strict control over the establishment of waste management and recycling projects, such as Europe, Australia, South Africa, etc, it will also cost some to obtain the relative licenses.

After the above discussion, we may find that the initial one-time investment cost of pyrolysis plant is slightly higher. However, the payback obtained from the pyrolysis project is much higher than the input cost. The following is our profit analysis table based on the waste tire pyrolysis plant project for your reference.

Profit analysis(10TPD waste tyre pyrolysis plant)Cost/DayWaste Tyre10T*30USD/T =300USDElectricity Consumption30 USDHeating fuel(tire oil)0.4T*500USD/T=200USDManpower3 Workers* 50USD = 150USDIncome/DayFuel Oil4T* 500USD/T = USDCarbon Black3T * 50USD/T=150USDSteel Wires1.5T* 215USD/T = 322.5 USDProfit.5USD

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Just feel free to contact Henan Doing Company if you want to learn more about setting up pyrolysis plants. We have rich experience of installing pyrolysis plants in more than 100+ countries and regions. From the pyrolysis plant planning, pyrolysis machine fabrication and installation, we can offer all-around technical support for you.

With the increase in processing capacity, many people start to use fully continuous pyrolysis plants to recycle waste tires and produce fuel oil, which can greatly improve production efficiency and reduce labor costs. With high performance, the fully continuous pyrolysis plant cost is also relatively high, ranging from 240,000USD~500,000 USD.

DOING fully continuous pyrolysis plant for sale

Actually, the price of the fully continuous pyrolysis plant mainly depends on your daily capacity and final configuration.

1. About capacity

To meet different needs of our customers, Henan Doing Compant offers different models of continuous pyrolysis plant for sales with the daily capacity from 15 to 50+tons, such as DY-15, DY-20, DY-30, DY-50, etc. The higher the daily process capacity, the higher the machine price.

2. About configuration

When the specifications and models are determined, it is necessary to consider choosing a high-configuration or low-configuration fully continuous pyrolysis plant. Different configurations have different prices.

(1) Tire pretreatment machine

Fully continuous pyrolysis plant has requirements for the feed state of raw materials. For example, it is generally necessary to process waste tires into rubber powder. If your raw material is waste tires, in addition to the basic configuration of full continuous pyrolysis plant, you also need additional tire pretreatment machines such as tire steel wire drawing machine, tire cutting machine, tire grinding machine and so on.

Waste tire to rubber powder pretreatment machine

(2) Environment protection devices

Different countries have environmental protection requirements for the installation of fully continuous pyrolysis plant projects. DOING can equip different configurations of environmental protection devices according to your local specific requirements to help you save investment costs to the greatest extent, such as dust removal equipment, flue gas purification equipment, etc.

Fully continuous pyrolysis plant environment protection devices

Henan DOING Company has been specializing in the fully continuous pyrolysis plant for more than decades with mature technology and rich practical experience, also exported and installed lots of plants in many countries and regions, such as Kazakhstan, India, Spain, Brazil, Russia, etc. The whole pyrolysis plant working process is standardized, environmentally friendly, intelligent and continuous. If you are interested in DOING fully continuous pyrolysis plants, please feel free to contact us.