5 Things to Know Before Buying Hard Roll Up Manual Tonneau Cover

Author: Liang

Mar. 17, 2025

Best Hard Tonneau Covers (Tested & Reviewed) () - Automoblog

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Best Hard Tonneau Covers Summary

  • Based on factors like convenience and durability, the best hard tonneau covers are the GatorTrax, Retrax PowertraxPRO, UnderCover SE, Gator Recoil, BAKFlip G2, and Retrax EQ.
  • A hard tonneau cover is useful for protecting your truck bed items from thieves and inclement weather. You may also find that a tonneau cover reduces wind noise.
  • Hard tonneau covers range between $700 and $3,000, depending on the brand and type. Retractable covers are generally more expensive than one-piece and folding hard options.
  • We've tested the best hard tonneau covers on the market and consulted with pickup truck experts to ensure the best possible recommendations. In this review, we suggest a variety of top-rated hard tonneau covers.

Hard Tonneau Covers & Our Testing Process

The tonneau covers here went through two rounds of reviews. We started by searching retailers like RealTruck, Amazon, and Advance Auto Parts for top products, looking at materials, price, customer reviews, and tonneau cover style.

After this initial round of research, we then ordered the hard tonneau covers that appear below. Here are the trucks we used as test vehicles:

  • Toyota Tacoma (Standard Cab) with a 6.0-ft., 2.0-in. bed.
  • Toyota Tundra with a 5.0-ft., 7.0-in. bed.
  • Nissan Frontier Crew Cab with a 5.0-ft. bed.
  • Chevy Colorado with a 5.0-ft. bed.
  • Toyota Tundra with a 5.0-ft., 7.0-in. bed.
  • Chevrolet Silverado Trail Boss with a 5.0-ft., 8.0-in. bed.
  • Chevrolet Silverado with a 6.0-ft., 9.0-in. bed.

After installation, we tried each cover's features and then left it on the test truck to learn how it would hold up over time. Hit the 'show more' arrow if you would like to see our full testing methodology, including how we scored each hard tonneau cover on this list.

What Is The Best Hard Tonneau Cover?

After performing hands-on product testing, our review team determined that the best tonneau covers on the market in are the GatorTrax, BAKFlip G2, Truxedo Sentry CT, Gator EFX, UnderCover SE, Retrax PowertraxPRO XR, Gator Recoil, and the Retrax EQ.

#1: Best Hard Tonneau Cover Overall: GatorTrax

GatorTrax Fast Facts

  • Cost: From $1,600.
  • Style: Retractable.
  • Material: Composite.
  • Warranty Length: One year.

The GatorTrax separates itself from other retractable tonneau covers, as it can lock in any position (most standard retractable tonneau covers only permit locking every 12 inches). Sealed ball bearings ensure your tonneau cover will never freeze shut and require no maintenance.

You can see how the GatorTrax performed in each of our testing categories below:

Pros

  • Lockable with a key in any position.
  • Comes with a sleek matte finish.
  • No drilling is needed for installation.

Cons

  • Relatively unclear installation instructions.

Our Experience With The GatorTrax

Installation Instructions

We found the written instructions frustrating to decipher, while the overall installation process was not too difficult once we figured out which parts went where. There aren't a lot of components, so the main issue is making sure that parts are correctly positioned and aligned. We found this to be the case with every tonneau cover that we tested.

What makes the GatorTrax challenging to install is that it is heavy. Installation is possible with a single person, but we'd recommend seeking assistance. Once installed, the GatorTrax sits flush with the truck bed and is one of the smoothest retractable covers we've tested.

What Customers Are Saying

RealTruck Review Score: 4.5 out of 5.0 (around 1,000 reviews).

Customers love the GatorTrax and reviews online reflect this. A commonly noted feature by reviewers is the easy installation, with some saying it took them as little as 30 minutes to get this tonneau cover installed, though this didn't quite line up with our experience.

One reviewer chose this tonneau cover for its waterproof design. This claim was put to the test using a water hose sprayed along the seams of the cover. The reviewer claims their truck bed was bone dry afterward.

#2: Best Hard Folding Tonneau Cover: BAKFlip G2

BAKFlip G2 Fast Facts

  • Cost: From $1,100.
  • Style: Folding.
  • Material: Aluminum.
  • Warranty Length: Three years.

The BAKFlip G2 is a folding tonneau cover that can be flipped up against the cab to allow for full bed access. It is constructed from aircraft-grade aluminum panels with a powder-coated black finish for increased UV resilience.

The edges of the G2 are lined with EPDM rubber seals to keep out the rain. Built-in drainage channels along the sides of the cover also help keep your truck bed dry.

Overall, the BAKFlip is a good option for those in need of an easy-to-use hard tonneau cover that can provide full bed access without being removed. You can see how the BAKFlip G2 performed in each of our testing categories below:

Pros

  • Easy installation.
  • Prop-up capabilities for large cargo.
  • Strong materials with weight tolerance up to 300 lbs.

Cons

  • Expensive.

Our Experience With The BAKFlip G2

Installation

The BAKFlip G2 installed very quickly onto our test truck. However, certain trucks without square bed rails will require additional steps to make sure this tonneau cover rests evenly.

Once installed, the G2 sits flush with the truck bed. This cover latches in several positions, and the locking mechanism is fluid and responsive. Once installed, this cover doesn't wiggle or move much, and every locking mechanism snaps perfectly into place.

What Customers Are Saying

RealTruck Review Score: 4.5 out of 5.0 (over 1,800 reviews).

While most reviewers mention that the G2 is exceptionally easy to install, there are some negative reviews that claim the opposite. There are also some (relatively few) who complain about quality control, so difficult installation may be a result of faulty parts.

Reviews about waterproofing are mixed, with most claiming that it is effectively water-tight, while others say that their G2 tonneau cover leaks, especially at the tailgate as it ages.

If you're looking for something more durable and don't mind spending more, the BAKFlip MX4 hard-folding truck bed tonneau cover is a similar alternative. This cover has four folding sections instead of three, has a higher surface weight tolerance (up to 400 lbs.), and is compatible with the BakBox storage box. The MX4 is one of the best tonneau covers overall, regardless of style and type.

#3: Best Roll-Up Hard Cover: Truxedo Sentry CT

Truxedo Sentry CT Fast Facts

  • Cost: From $1,400.
  • Style: Roll-up.
  • Material: Aluminum and canvas.
  • Warranty Length: Five years.

Constructed with aluminum slats and durable woven canvas material, the Truxedo Sentry CT is a hard-top roll-up tonneau cover. Unlike a folding cover, the Sentry CT allows for full truck bed access. Compared to soft rolling covers, this tonneau cover offers reliable protection against thieves.

Installing the Sentry CT is quick and easy and can be completed in under an hour by a single installer (though having a partner always makes installation easier). No tools are required for installation, and each cover comes with parts custom-designed to fit your vehicle.

Here is how the Truxedo Sentry CT performed in our tests:

Pros

  • Low profile.
  • Simple installation.
  • Canvas material reinforced with aluminum.

Cons

  • Expensive.
  • Takes time to unroll (longer setup compared to folding and retractable models).

Our Experience With The Truxedo Sentry CT

Confusing Instructions

As with the majority of tonneau covers, we found the written instructions for the Truxedo Sentry CT difficult to follow. The illustrations aren't the best at portraying the steps. However, installation videos on RealTruck's website show the process clearly.

The Sentry CT installation process uses slightly different parts depending on your truck, but the general steps are the same for all vehicles: clamps secure the side rails, and the Sentry CT is attached to the cab end using two screws.

Low Profile & Durable

Once installed, what differentiates the Sentry CT from many other covers is the low-profile design. This cover is nearly flush with the bedrails, providing a sleek appearance and improved aerodynamics.

The other thing that makes this cover stand out is that it is a hard roll-up cover. Many roll-up tonneau covers are soft, which means they aren't very secure against theft. This cover combines the appearance and convenience of a roll-up cover with the durability of a hard tonneau cover.

What Customers Are Saying

RealTruck Review Score: 4.8 out of 5.0 (over 190 reviews).

Reviewers confirm that the Truxedo Sentry CT is simple to use and install. Many like it because of the appearance, noting (as we have) that it sits flush with the truck bed. And despite the soft appearance, this roll-up tonneau cover is strong enough to protect against theft.

Some reviewers also commented on the Sentry's waterproofing abilities, noting that the Sentry CT was able to maintain a dry truck bed even through heavy rains.

Lastly, RealTruck gets praise in the review section for customer service. Some reviewers say they received the wrong components or had trouble deciphering the instructions, but that customer service is quick, friendly, and helpful.

#4: Best Budget Hard Tonneau Cover: Gator EFX

Gator EFX Fast Facts

  • Cost: From $600.
  • Style: Folding.
  • Material: Aluminum.
  • Warranty Length: Limited lifetime.

The Gator EFX is a hard tri-fold tonneau cover that comes at a relatively low price and is easy to install without any tools. It's made with aircraft-grade aluminum that can hold up to 300 lbs. of evenly distributed weight and is coated with a dent-, scratch-, and UV-resistant polymer.

With the EFX, you can carry payloads with the panels open and secured in place (two-thirds bed access), or you can remove the cover quickly without tools when you need full bed access. Furthermore, EPDM rubber hinges and drain tubes help keep your truck bed dry'and this hard tri-fold cover locks when fully closed, adding a layer of security.

You can see how the Gator EFX performed in each of our testing categories below:

Pros

  • Relatively inexpensive.
  • Durable construction.
  • Simple installation.

Cons

  • It can leak at the tailgate.

Our Experience With The Gator EFX

Straightforward Installation

The EFX Hard Fold tonneau cover is a relatively simple installation not much different from any other tonneau cover. Like other tonneau covers, however, the written instructions are not especially helpful. Once assembled, the Gator EFX latches securely into place.

Some Potential Concerns

We found that the slam latches on the EFX don't align perfectly. The cover can wiggle some to the left and right, which can prevent the latch on one side from engaging. For this reason, we deduct some points for ease of use, as you'll need to wiggle this cover to make sure the latches are correctly engaged each time.

The Gator EFX is built with aircraft-grade aluminum slats topped with a powder coat finish and includes thick EPDM rubber seals. The rubber is so thick that we found it did not sit completely flush with the truck bed in some places.

What Customers Are Saying

RealTruck Review Score: 4.5 out of 5.0 (over 3,000 reviews).

Most reviewers are pleased that this low-cost truck cover works so well. It is easy to install and allows for minimal water intrusion when properly fitted. Owners of the EFX like the appearance and the light-yet-durable design.

Reviewers mention that this hard tonneau cover is not completely waterproof. Some have pointed out that if you have a truck bed liner installed, the Gator EFX may not seal perfectly unless you first trim back the liner.

#5: Best One-Piece Hard Tonneau Cover: UnderCover SE

UnderCover SE Fast Facts

  • Cost: From $1,200.
  • Style: Single piece.
  • Material: ABS composite.
  • Warranty Length: Three years for structural, one year for parts, and one year for hardware.

The UnderCover SE is a good pick for those who want to keep items in their truck bed dry and secure. According to most user reviews, this one-piece cover is effectively waterproof.

The single-piece truck cover has raised rib styling for improved aerodynamic performance and is highly durable thanks to its X-frame and ABS composite structure. With its distinct black-matte finish, the SE plays well with most truck colors and models and is available in a smooth finish for custom painting.

As an added bonus, the UnderCover SE also comes with an LED lighting system. You can see how it performed in each of our testing categories below:

Pros

  • Easy installation and operation.
  • Lightweight, durable materials.
  • Built-in LED light system.

Cons

  • May scratch easily.
  • Expensive.

Our Experience With The UnderCover SE

Weatherproof & Security

The one-piece design makes the UnderCover SE tonneau cover ideal for keeping rain out of your truck bed. The composite material is flexible yet durable, sealing around the truck bed. This tonneau cover locks with a key and the rigid design makes for good protection against thieves.

Installation Notes

One drawback of this cover is that there are a few more installation steps than many of the other covers we've tested. Instead of using two mounting brackets (one on each side of the truck bed), the UnderCover SE has four pieces that need to be attached to the side rail. For some truck makes and models, there are six pieces. Additionally, there are struts that must be fitted into place.

Because of the pneumatic struts, the UnderCover SE is easy to raise for truck bed access. However, due to this design, you can't access the truck bed near the cab from the side.

If you want to remove the UnderCover SE entirely, this can be done with some effort but does not require tools. The brackets that keep this cover in place are left attached when the top is removed, so reattaching this tonneau cover is simple. The UnderCover SE even comes with hanging hooks for convenient storage when not in use.

What Customers Are Saying

RealTruck Review Score: 4.7 out of 5.0 (over 200 reviews).

Reviewers praise the UnderCover SE for its relatively low cost and solid build quality. Many say this truck bed cover is easy to install and very good at keeping out water. A few reviewers have complained about leaks, but others suggest this may be a result of improper installation. It must be perfectly aligned along the bed rails to form an effective seal.

There are a few who dislike the locking mechanism, saying that a two-lock system is a more secure alternative. Another issue some have with this hard tonneau cover is that it is not weight-bearing.

#6: Best Automatic Retracting Cover: Retrax PowertraxPRO XR

Retrax PowertraxPRO XR Fast Facts

  • Cost: From $2,950.
  • Style: Retractable.
  • Material: Aluminum.
  • Warranty Length: Limited lifetime.

The PowertraxPRO XR is one of the most premium models in the RealTruck Retrax tonneau cover line. We like all the covers we've tested in this series, but the PowertraxPRO XR stands out for its automatic operation, high distributed weight tolerance, and sleek appearance.

Here is how we rated the PowertraxPRO XR:

Pros

  • Automatic operation.
  • Strong aluminum construction with a 500 lbs. weight tolerance.
  • T-slot system that allows for additional accessory installation.
  • Excellent RealTruck customer support.

Cons

  • Expensive.
  • Lengthy installation process.

Our Experience With The PowertraxPRO XR

Customer Service

Out of the box, we had some difficulty assembling the PowertraxPRO. Though there aren't many parts, the included instructions don't seem to differentiate between Retrax models. The instructions we had referred to a lever that didn't exist on our model.

Fortunately, RealTruck offers some of the best customer support we have encountered. Especially impressive in the age of long trees and hold times, any time we call RealTruck with an issue, we are quickly connected with a representative who is familiar with the products. We've never been on hold for more than a minute with RealTruck.

Installation Notes

The PowertraxPRO must connect to your battery to power the automatic operation. This requires that you get underneath your truck to route wires from the truck bed to the engine bay. While this step isn't technically complicated, it can be physically difficult (you may also need to use jack stands).

Once wired, the PowertraxPRO functioned smoothly and seamlessly. The automatic retraction is fairly quick. However, we did notice that it did not fully extend, leaving a ¼-inch space to the tailgate. We could gently tug on the cover to fully close it, though it was annoying that it wouldn't close fully with the automatic operation.

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Durability and visual appeal are areas where this truck bed tonneau cover stands out. It's built with aluminum slats with a weight tolerance rated at 500 lbs. This cover is also backed by a RealTruck lifetime warranty.

MX & XR Models

RealTruck offers two PowertraxPRO models, the MX retractable tonneau cover and the XR, seen here. Besides costing about $150 more, the XR model includes T-slots. These are openings in the side rails that allow you to attach additional accessories to your truck bed, such as a truck rack.

We did install a work truck rack to this tonneau cover and it was easy to do. However, we did notice that if the clamps were overtightened, it prevented the PowertraxPRO from operating, so you'll need to take care when attaching any accessories. If the side rails are too heavily compressed, they can hinder automatic retraction.

What Customers Are Saying

The PowertraxPRO is a fairly new product, and there are not yet many online reviews on the RealTruck website. However, early reviews for the PowertraxPRO are positive.

#7: Best Budget Retractable Tonneau Cover: Gator Recoil

Gator Recoil Fast Facts

  • Cost: From $999.
  • Style: Retractable.
  • Material: Aluminum.
  • Warranty Length: Two years.

Retractable hard tonneau covers are some of the easiest to use, and the Gator Recoil is no exception. It features a quick-release hatch and a springless, ball-bearing retraction design that reduces the likelihood of parts failure. Consider this option if you need a retractable cover but are trying to keep your budget at around $1,000.

The matte black powder-coated aluminum slats retract into a small canister, allowing for full bed access. This versatile truck bed tonneau cover can be partially retracted to the second latch stop, which can be positioned anywhere along the truck bed. Finally, this cover increases security, as it cannot be retracted if the tailgate is locked.

You can see how the Gator Recoil performed in each of our testing categories below:

Pros

  • Additional security with added locks.
  • Compacts on its own.
  • Sturdy materials.

Cons

  • Expensive.
  • Installation can be difficult.

Our Experience With The Gator Recoil

Installation Notes

The Gator Recoil took us longer to install than the average tonneau cover.

On the one hand, it offers customizable locking points, but this also means extra installation steps. The clamps that secure the side rails to the truck bed are better integrated into the overall design of the tonneau cover. The result is a harder-to-install cover that is a little more secure and stable once finally set up.

Besides a difficult installation, we have little negative to say about the Gator Recoil. The slam latches work perfectly, and the components are well-made. We did notice that some of the rubber stripping was bent out of the box, but this ultimately flattened out once we secured all the necessary bolts.

What Customers Are Saying

RealTruck Review Score: 3.9 out of 5.0 (around 800 reviews).

Reviewers like this hard rolling cover because it looks good and is affordable for a retractable option. For most, it works well and is worth the cost. However, some complain about a challenging installation process and question how weather-resistant this hard tonneau cover really is.

#8: Best High-End Tonneau Cover: Retrax EQ

Retrax EQ Fast Facts

  • Cost: From $3,200.
  • Cover Type: Retractable.
  • Material: Aluminum.
  • Warranty Length: Five years.

The Retrax EQ from RealTruck is worth consideration for those who want all the bells and whistles: premium components, interior bed lighting, and automatic operation.

While the Retrax EQ is much more difficult to install compared to non-electric tonneau covers, at-home installation is possible without needing advanced electrical know-how. You don't need to be a trained mechanic'just be ready to spend a day on the project.

The value of the Retrax EQ may depend on how useful you find the automatic retraction feature. If you have problems opening and closing your tonneau cover or just want a more convenient option, an automatic cover makes a lot of sense.

Below is a rundown of how the Retrax EQ performed in each of our testing categories:

Pros

  • Automatic operation.
  • Ultra low-profile design.
  • Built-in bed lights.

Cons

  • Expensive.
  • Difficult to install.

Our Experience With The Retrax EQ

Installation Process

Installing the Retrax EQ was time-consuming, at least compared to other tonneau covers. The beginning installation steps are simple and similar to other tonneau covers (the side rails attach to the truck bed using metal clamps).

Because the Retrax EQ is automatic, finishing installation requires routing cables from the Retrax EQ to the battery and connecting a control module to your truck's electronic system. Routing the power cables is straightforward but physically demanding, as it requires working underneath your vehicle and reaching into cramped spaces.

The instructions for connecting the control module differ depending on your specific vehicle. You are not required to strip any wires but may need to remove some plastic paneling to access interior wiring. The control module plugs into existing outputs, which may require working in those cramped spaces once again.

Automatic Operation

Once setup was complete, we were able to get the Retrax EQ operational. Using our keyfob, we could automatically open and close the tailgate. Opening and closing were seamless (if a little slow). When fully closed, the cover sits almost entirely flush with the truck bed.

Automatic operation aside, this tonneau cover is among our favorites, just as a retractable cover for its design, stability, and smooth operation.

What Customers Are Saying

The Retrax EQ is a relatively new product and doesn't have many online customer reviews. However, the initial reviews are positive.

Hard Tonneau Truck Bed Covers: Buying Guide

The first thing to know about hard tonneau covers is that they are model-specific, be it if you have a full-size truck like a Ford F-150 or a Ram or a smaller truck like a Toyota Tacoma or GMC Canyon.

Tonneau covers form a seal over your truck bed and so are individually sized to ensure proper fitment. Before purchasing any tonneau cover, make sure you are selecting the right size for your particular truck bed and consider the level of utility your truck needs to maintain.

'When it comes to considering a tonneau cover, the primary factors are the intended use and cargo protection needs,' says Paul Knoll, marketing director for AmericanTrucks. 'For those frequently hauling gear, tools, or other valuables in their truck bed, a tonneau cover provides excellent security and weather protection.'

The best hard tonneau covers share a few important qualities: weatherproofing, durability, ease of use, and rear window protection when folded or propped against the cab. You may find yourself regularly removing and attaching your tonneau cover when you need unobstructed bed space, so ease of installation is also important.

Compare Hard Tonneau Covers

What Is a Hard Tonneau Cover?

Hard Tonneau covers are a type of truck bed cover usually made of aluminum or composite material. Due to the sturdy materials and rigid design, hard truck bed covers offer more security from theft or unwanted access than soft or vinyl covers. 

While hard tonneau covers may look intimidating to install, most are straightforward and do not require any tools or modifications to your truck.

How Much Does a Hard Tonneau Cover Cost?

Hard tonneau cover prices vary depending on your truck bed size, the quality of materials, and the type of cover you choose. Hard tonneau covers in the $300 to $500 range exist, but we couldn't find any worth recommending due to poor material quality and reputation.

Our 'budget' cover, being around $700, may seem like an oxymoron, but, in reality, this is a low cost for a good-quality hard tonneau cover. Typically, folding covers are less expensive than retractable and one-piece covers. Below are the lowest, highest, and average costs of hard tonneau covers we recommend:

Is a Hard Tonneau Cover Worth it?

When deciding if a hard tonneau cover is worth it, keep in mind they provide excellent protection against theft and keep the valuables stored in your truck bed secure. Imagine traveling down the road with all your cargo exposed to rain, snow, dust, and road debris, or even worse, you return to your parked truck to find your cargo stolen. Hard tonneau covers can prevent you from having to deal with these sorts of headaches.

We spoke to Hunter Gill, owner of TEQ Customs, a North Carolina-based retailer focused on aftermarket truck accessories. Here's what he had to say about tonneau covers:

'Tonneau covers are more beneficial for protecting the things in your [truck] bed rather than the bed itself. The truck bed itself is pretty durable from the factory' but if you do carry around things you don't want exposed to the elements, or anything valuable back there, a tonneau cover is a great option to keep that stuff safe.'

Types of Hard Truck Bed Covers

Broadly speaking, there are three common designs for hard tonneau covers: one-piece, folding, and retractable. Knoll explained the advantages of different types of covers:

'Tri-fold or roll-up covers offer easy access, while hard folding or retracting models provide maximum security,' he said. 'Climate and weather conditions also play a role'if you live in an area with heavy rain or snow, a hard cover may be preferable for its durability and complete sealing.'

Hard One-Piece Tonneau Cover

A one-piece hard tonneau cover consists of a single slab of plastic or fiberglass. These typically have hydraulic struts that allow you to lift and close the cover like a trunk.

One-piece covers are typically well-sealed, offering excellent weather protection. They are also the most secure type of tonneau cover. However, a drawback of this type of cover is that it does not allow full access to the truck bed.

Hard Folding Tonneau Cover

These covers fold up usually in a tri-fold or a quad-fold fashion. Depending on the specifics of the design, this type of cover may block your rear window when folded up. These covers offer better bed access than one-piece covers but typically (though not always) prevent full bed access.

Retractable Tonneau Cover

Retractable tonneau covers roll up or fold into a small storage compartment behind the cab. These are often the most expensive type of tonneau covers, but they do allow access to most of your truck bed when fully retracted.

Is a Soft or Hard Tonneau Cover Better?

Most of the time, the biggest difference between hard and soft truck bed covers is the fact that soft tonneau covers are usually significantly cheaper than their counterpart. Below, we delve into the pros and cons of each style of tonneau cover.

Hard Tonneau Covers

The primary advantage of a hard tonneau cover over a soft cover is that hard covers are much more durable. They are likely to last longer and so can be less expensive in the long run. Another advantage of a hard cover is that you can set things on top of it, providing an additional workspace that some truck owners appreciate.

'The hard tonneau covers are going to protect better against impacts,' Gill said. 'They have a greater chance of withstanding something like an impact from a tree or hail and are generally harder to damage than soft tonneau covers.'

Soft Tonneau Covers

Soft tonneau covers are often less expensive alternatives to hard tonneau covers. However, these are less secure as they can easily be ripped open. That said, many hard tonneau covers can also be opened by a dedicated thief, though it takes a little more effort.

Does a Hard Tonneau Cover Improve Gas Mileage?

Some claim that hard tonneau covers can improve gas mileage by as much as 10 percent because they reduce wind drag and improve a truck's aerodynamic profile.

How To Install a Hard Tonneau Cover

Although there are several different styles of hard tonneau covers, generally, the installation process for folding, retractable, and tri-fold truck bed covers is standard. Since hard retractable covers are slightly heavier than folding or hard rolling ones, having a friend help install a hard truck bed cover is a good idea.

Below are the steps needed to install a hard tonneau cover on your truck:

1. Check compatibility

First, lay out all of the parts that came with your truck bed cover and make sure the clamps and other parts are compatible with your bed liner and rails. You may need to make a small hole in your bed liner to accommodate clamps or other parts, but this sort of modification is usually unnecessary.

2. Install and clamp cover side rails

With your tailgate open, place one of the two side rails included with your hard cover flush against the truck bed rail with the cab. Secure the side rail in place by using one of the clamps you received with your cover by hooking the underside of the clamp to your bed rail and the top to the cover's side rail.

Add shims to any gaps between the truck and the bed rail to close the space if necessary.

If you have a short bed, you will have three clamps per bed rail and four for all other bed lengths. Take the remaining clamps and attach them the same way you did the first clamp and be sure to space out the clamps along the bed rail evenly.

Next, install the second cover side rail the same way.

3. Adjust rails and tighten

Your rails should be parallel to each other and as close to the cap as possible; this may require some measuring to ensure a proper fit. If your rails are not level, you can loosen a clamp, apply pressure to the rail, and tighten the clamp. Once you are sure the rails are level and parallel, tighten all of the remaining clamps.

If your kit includes any additional components, such as storage straps or a rod to prop the cover open, install these components before attempting to place the cover on your bed.

4. Install rubber seals

If your tonneau cover is weatherproof, it should include rubber seals to seal the gap between the cover and the cab.

To ensure a tight seal, you should clean this area before applying the seals. Remove the tape covering the adhesive on the underside of the seal and place it between your truck's bed rails, discarding any excess. Repeat this process on your tailgate and bed rails if your kit includes additional seals.

5. Install cover on the truck

Lastly, place the tonneau cover at the front of your tailgate nearest the cab. Use the clamps to attach the cover to the cover rails. For some tonneau covers, this may require drilling. Once the tonneau cover is secured in place, close the cover and check the alignment.

For retractable covers, it's a good idea to close and open the cover to make sure the alignment is correct and the cover retracts smoothly. For folding covers, make sure all of the latches align and the cover is adequately supported by the bed rails. Adjust the rails if necessary for proper alignment.

Best Hard Cover For Your Truck Bed: Bottom Line

Our research found that the best hard tonneau cover available in is the GatorTrax, but we also recommend the PowertraxPRO XR, Undercover SE, Gator Recoil, and the BAKFlip G2.

Contact us to discuss your requirements of Hard Roll Up Manual Tonneau Cover. Our experienced sales team can help you identify the options that best suit your needs.

  1. Best Hard Tonneau Cover Overall: GatorTrax
  2. Best Hard Folding Tonneau Cover: BAKFlip G2
  3. Best Roll-Up Hard Tonneau Cover: Truxedo Sentry CT
  4. Best Budget Hard Tonneau Cover: Gator EFX
  5. Best One-Piece Hard Tonneau Cover: UnderCover SE
  6. Best Automatic Retracting Tonneau Cover: Retrax PowertraxPRO XR
  7. Budget Retractable Tonneau Cover: Gator Recoil
  8. Best High-End Option: Retrax EQ

Trying to decide on hard cover tonneau | Tacoma World

I'm in the same boat. I've totally 100% decided on a cover several times now... all different covers.

I was all set for the Bak x4s until I saw they make you remove the factory accessory rail to install their accessory rail and you mount the factory one below it. Same issue with the bakflip.

I was offered a killer deal on the factory tonneau cover but nixed that idea when I saw I had to remove plastic from the top of the bed.

I briefly looked at the diamond back in natural aluminum color but the weird dual open design doesn't give easy access to the entire bed. I loved the security though. Probably the most secure of all of them.

Avoid Renegade covers. They are literal garbage.

The Lomax has a design flaw with the hinge seals. The weather tech suffers the same problem. They simply fail.

I'm sort of leaning towards the Leer HF650m but on one of the install videos the guy broke some major parts just trying to install it. I question the longevity now.

I'm leaning towards one of the $300 cheapo hard covers that utilize the factory rails to get me through the winter and give me time to make a decision on something more permanent.
Dude, seriously it's so confusing with the options and limitation/benefits of each. I didn't know that about the backflip, I really don't want to have to remove any of my OEM parts to install it. To be honest, the only reason I want one is to keep a few things dry, or to avoid things easily being stolen out of my bed. Otherwise, I prefer the look of the truck without one.
Diamondback makes a GREAT cover. I really can't shit on it's quality. If I wasn't constantly loading bicycles and motorcycles in the back of the truck, I'd probably get the diamondback. If you ever see a tonneau cover thread here on TW and you see me ask how difficult it is to remove the entire cover, this is why. Once I get my truck (any day now, cross your fingers) I have to go pick up a John Deere snowblower and a rototiller. I need a cover with easy access to the whole bed way too often.
As an FYI, if you search on Amazon or ebay and find a dozen companies you've never heard of selling hard tri-fold covers from $300 to like $700, they are ALL identical to this one. This is the 6' that I would need for my truck. https://www.amazon.com/Tyger-Auto-TG-BC5T---Fleetside/dp/B078TRRY5Y

Quality? Probably a 7 out of 10. I expect the plastic handles to break every couple of years but you can buy replacements super cheap. Like I said, this would make a good cheap alternative while you figure out a "good" cover to buy.
If you can tell me which one will work for me I'll buy it. Winter is coming and I need a cover and I don't want to spend $ on the wrong cover.

Requirements:
1. Full bed access in a hurry. (limits to tri-fold and rollup - can't block the header rail)
2. Uses factory rail.
3. Lockable and secure
4. No modifications to the truck or that require mounting anything to the roof.
5. Somewhat weather resistant.
6. No cheap/breakable parts (I'm looking at you Leer).

BONUS: NOT BLACK.
I was in the same analysis loop. Just pulled the trigger in the Bak F1. We shall see. It is en route now. There is not one of these covers without some form of risk attached. Several are just poor designs. Bak seemed to be the least worrisome. Lets see how it goes. It will be here on Saturday. I will report back with my experiences. Good luck to you.
I agree about the Diamondback. I had no interest in tonneau covers until I saw Diamondbacks. Very versatile, strong and easy to remove and install. Well worth the money in my opinion.
If it wasn't for their dual rail design I'd have the x4s or even the bak MX4 waiting at the house for the truck to show up. I just can't get over that hang up. Quality-wise they are up there and they've been in the game a long time. I'm sure you're going to love it.
You can find cons on literally every product if you go looking for them. He also wrapped this and did not install on a Tacoma. This review is pretty useless IMO. It's still my tonneau of choice for my needs, which seem similar to what the OP wants. Definitely get whatever works best for you though.

That said I have been less than impressed with any WeatherTech product I've used, however they do have good customer service for when their products prematurely fail.
FYI, you don't have to remove any plastic from the top of the bed if you get the seller of the OEM tonneau to trade you out his notched bed rail cover for your unnotched one. They just pull off and snap on. Also the OEM tonneau comes off by removing one single 12mm bolt. It is a bit heavy, but I'm a smaller guy and I do it myself. I love mine.

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