5 factors to consider when choosing a powder filling machine

Author: Morgan

Apr. 29, 2024

5 factors to consider when choosing a powder filling machine

Powder filling machine is an important part of the complete powder manufacturing line. Powder products we commonly see are flour, coffee powder, chili powder, detergent powder, sugar powder, tea powder, milk powder, curry powder, nutrition powder, etc. They exist in lots of big industries. What kind of powder packaging machinery is every powder businessman should think about?

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A wide variety of models and brands are available when choosing packing machines for your flow powder products. Before you start comparing technical features, bag styles, and prices, you need to determine which factors are most important to your business. Some most significant factors include filling accuracy, long-term support service, automation level, accessibility, and production capability.

Filling accuracy

The higher the value of powder products you fill, the higher the powder packaging filling accuracy can be tricky on your list of priorities. Because even environmental factors can affect the density of powder products fed into the filling assembly. For example, daily humidity changes can change the density of powdery products at room temperature.

Temperature fluctuations throughout shifts can cause similar problems. Therefore, to avoid quality problems with low-precision machine components, it is important to select products that can adapt to fluctuations in the production environment.

Long-term technical support

When you invest in a quality powder filling machine, no one can make sure the zero failure of the machine. Therefore, you need to know the technical support service of your supplier. It’s also critical that your support team not only be knowledgeable, but have access to them when you need them, and you don’t have to pull out your credit card for a 10-minute phone conversation.

Automation level

Some of the auger filling machines to consider in the design of advanced automation, while others have to allow more manual function If your current production is relatively low and personnel is not a pressing issue, investing in a high degree of automation solutions may not be a good return, but if you’re looking for higher output, automation will greatly affect your performance.

While not unique to powder filling machines, automatic filling machines are generally better suited for high-volume operations because they often have more advanced features that allow you to do more with less labor.  

Automatic Powder Packing Machine

Accessibility

The fourth key factor to consider when evaluating powder packaging solutions is the level of accessibility. What is packaging machinery accessibility? This is the level at which operators and maintenance personnel can visually and/or manually access the various components on their machines as needed. This can be anything from electrical components to products in the machines.

The Taizy auger powder filling machine is equipped with an automated chemical-free flushing system as well as a split hopper for easy cleaning and maintenance. The hopper also has a window on the side for the operator to monitor the product.  

Production capability

The last factor is production capability. Because different powder filling machines have different features and benefits. And they are suitable for different production requirements. For example, if you want to pack powder products of 1kg, 10kg, 20kg, and 50kg, there are different powder filling equipment to suit them. Because no one machine can meet all these needs.

So it is essential to know your production capability. Taizy Machinery team has rich experience in the design and research of various powder filling equipment. If you have any problems, get in touch with us for professional buying guidance.

Taizy Machinery Co., Ltd is a professional filling packing machine manufacturer and exporter. We provide standard and custom powder packaging solutions for your specific requirements. Automatic powder packing machine and powder filling machine available from our factory. And we have a complete supply chain to provide strong spare parts support for your projects.    

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Best Milk Powder Packaging Machine: Ultimate Guide

As elucidated in a comprehensive 2021 analysis, the international market for milk powder has experienced substantial growth, with an accentuated surge in demand for bespoke milk powder formulations. Allied Market Research corroborates this trend, documenting a steady compounded annual growth rate of 3.5% from 2019 to 2026. This escalation is predominantly due to the multifaceted applications of milk powder, which is esteemed for its elevated protein concentrations and protracted shelf life, particularly in the realms of infant nutrition and athletic dietary supplements.

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Within the domain of milk powder packaging, industry stakeholders are enhancing their operational standing by transitioning towards machinery that embodies not only the apex of packaging artistry but also streamlined efficiency. Such apparatus, frequently constructed with premium stainless steel, is instrumental in maintaining the integrity of milk powder under the critical gaze of a consumer base increasingly cognizant of food safety and product durability.

Innovation within the canned milk powder sector is burgeoning, propelled by the adoption of technologies that substantially mitigate product wastage whilst delivering meticulous accuracy within the filling and sealing processes. MarketsandMarkets research underlines these developments, showcasing the ingress of such technologies in driving the sector forward, and underscoring the escalation in demand for state-of-the-art machinery to maintain congruence with the sector’s progressive trajectory.

Essential Requirements for Milk Powder Packaging

When choosing milk powder packaging, certain core requirements must be fulfilled to ensure operational success and product quality:

  • Food Safety Compliance
  • Moisture and Air Tightness
  • Weight Accuracy
  • Material Efficiency
  • User Convenience
  • UV Protection
  • Durability
  • Sustainability

Click here to know more: Powder Packaging Essentials: 6 Important Points to Consider

Must-Have Features of Milk Powder Packaging Machines

When investing in a milk powder packaging machine, there are key features you should be on the lookout for:

  • Customizable Filling Systems: Opt for packaging machines equipped with adjustable volumetric cup fillers or servo-driven auger fillers that can cater to different powder densities and particle sizes, ensuring up to 99.7% filling accuracy, even for challenging powders like non-free-flowing infant formula.
  • Integrated Weighing Systems: Select machines with precision-scales integration, capable of measuring to the nearest gram, with feedback loops that auto-correct fill weights in real-time, maintaining a product giveaway of less than 0.5% to ensure profitability without compromising regulatory compliance.
  • Versatile Packaging Capabilities: Seek out equipment capable of handling multiple packaging formats – for instance, a machine capable of switching from 100g pouches to 2.5kg cans within a 30-minute changeover time, enhancing responsiveness to market demands.
  • User-Friendly Control Panel: Interface simplicity is key; look for touchscreen panels with graphical UI that operators can master within hours, potentially reducing training costs and streamlining workflow throughput.
  • High Standards of Hygiene: A machine featuring clean-in-place (CIP) systems can save you up to 35% in cleaning time and ensure a sanitation level meeting 99.999% of the hygiene requirements necessary for infant formula packaging.
  • Robust Construction: Prioritize machinery with stainless steel (preferably 316 grade) construction; this not only prolongs the machine’s service life but also conforms to strict sanitation protocols, potentially reducing maintenance frequency by 25% compared to machines made with lesser materials.

Types of Milk Powder Packaging Machines

The choice of a milk powder packaging machine greatly depends on the type of powdered milk product and the packaging format. From canning to bagging, each type of machinery is designed for specific packaging needs.

Can Rinsers

Can rinsers are a critical component in the packaging line, using jets of water or air to dislodge particulates from the cans. For example, a high-speed rinsing machine might process up to 500 cans per minute—equating to a cleaning capacity of 30,000 cans an hour. These machines may utilize ionized air rinsers to neutralize static and displace dust before sterilizing the interior surface with a sanitizing solution.

Milk Powder Filling Machines

can filling machine

With auger filler machines, precision control of milk powder dispensation is achieved via servo motors that can adjust the auger’s rotational speed based on the powder’s flow properties, providing an accuracy rate of ±1%. Many of these machines include real-time feedback mechanisms that can adjust the auger speed mid-cycle to accommodate for any variations in the powder flow.

Automatic Milk Powder Can Seamer Machines

automative can sealing machine

In the domain of dairy product preservation, automatic can seaming machines are indispensable for their ability to merge the can end with the body through an intricate double seaming method, thereby establishing an impermeable seal adept at resisting pressures upward of 90 psi—significantly exceeding the exigencies of standard handling protocols. This ensures the preservation of the product’s freshness. With a capacity for operational speeds adjustable to secure between 50 to 300 cans per minute, these modern seamers offer an unparalleled synthesis of efficiency and reliability.

Semi-Automatic Milk Powder Can Sealing Machines

seimi-auto can sealing machine

Semi-automatic can sealing machines commend themselves to the operational milieu of small to medium enterprises by virtue of their proficiency in sealing an estimated 15 to 20 cans per minute. Their paramount advantage resides in their nimble adaptability; operators can expediently transition between diverse can dimensions, an undertaking which can be accomplished in an estimated 5-minute window by a skilled technician.

Can Capping Machines

Can capping machines exhibit throughput variability ranging from a modest 30 caps per minute within the purview of semi-automatic variants to the excess of 600 caps per minute for their high-speed, fully-automatic counterparts. It is imperative that these cappers maintain torque precision within a stringent ±2% tolerance to obviate the risks associated with incorrectly secured caps, which could precipitate product degradation or spoilage due to leakage.

Can Labeling Machines

Automated labeling machines must accommodate variances in can sizes and label applications, whether wraparound or panel-type labels. Throughput can range significantly, with standard machines labeling around 200 cans per minute, and more sophisticated systems exceeding 1,000 cans per minute, with label placement accuracy within 1 millimeter.

Can Coding Machines

Coding machines provide essential traceability and offer a non-contact method of printing, which eliminates the risk of damaging packaging. They can print clear and concise information, such as lot numbers at a rate of over 1,000 cans per minute, with print resolutions high enough to produce easily scannable QR codes for consumer engagement and supply chain management.

Machine TypeSpeedFeaturesApplicationsCan RinsersUp to 500 cans/minIonized air, Sanitizing jetsCan cleaning and sterilizingMilk Powder Filling MachinesAccurate to ±1%Servo motor control, Real-time feedback mechanismsPrecision dispensing of powderAutomatic Can Seamer Machines50 to 300 cans/minDouble seaming process, High pressure resistance up to 90 psiAirtight can sealingSemi-Auto Can Sealing Machines15 to 20 cans/minAdaptability for different can sizes, quick changeoverSmall to medium operations sealingCan Capping Machines30 to 600 caps/minTorque accuracy within ±2%Applying caps securelyCan Labeling Machines200 to 1,000 cans/minCompatibility with different can sizes and label types, High placement accuracy (±1mm)Can labelingCan Coding MachinesOver 1,000 cans/minNon-contact printing, high-resolution QR codesPrinting lot numbers and expiry dates

Through the judicious application of these machinery components within the packaging line, milk powder manufacturers can ensure product integrity, manage operational efficiency, and comply with health and safety standards. The detailed knowledge of machine specification and operation intricately connects to the quality of the finished product, making it an indispensable element of the milk powder packaging industry.

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Tips for Businesses in Choosing the Right Machines

When selecting milk powder packaging machinery, businesses should consider the following detailed tips, illustrated by examples where appropriate:

  • Assessing Capacity Needs: For example, consider a boutique infant formula brand that typically processes 2,000 cans per day. Rather than opting for a machine designed for continuous, around-the-clock operation, suitable for major manufacturers, a smaller, more agile canning line that efficiently meets their output with room for moderate scale-up aligns better with their business size and avoids unnecessary expenditure.
  • Ensuring Equipment Integration: If a dairy processor uses a unique can size or shape that’s become a brand hallmark, they need a canning machine that can integrate with their specific tooling. It would be like ensuring a new engine fits into a classic car—it must match existing specifications. A machine with adjustable chucks and seaming rollers which can be easily modified to handle the bespoke cans would be vital.
  • Flexibility in Packaging Options: Let’s say you’re alternating between packaging high-protein gym supplements and standard dairy milk powder. Choosing a canning machine that allows for easy changeover in tooling and programming to accommodate various can sizes and label requirements — switching from a 750g to a 2kg can setup in mere minutes — is essential for maintaining swift product turnover.
  • Calculating Total Cost of Ownership: A pertinent illustration of this would be the capital allocation toward an automated can rinser and filler which, notwithstanding its higher initial outlay, effectuates a diminution in manual labor expenditures by 30% and amplifies production efficacy by an impressive 20%. Furthermore, were such a machine to be endowed with sophisticated diagnostic algorithms capable of preemptively signaling maintenance requisites, it might well curtail repair-induced operational downtimes by a substantial 50%, thereby engendering a marked impact on the aggregate operating expenses.

Recommending Levapack: Experts in Can Packaging Machinery

Levapack, a distinguished name in milk powder can packaging machinery, sets the industry benchmark with its use of high-caliber materials and components. Their machines are forged from 2mm thick stainless steel and incorporate top-tier components from global leaders like Siemens, ensuring durability and peak performance. Each sealer is rigorously tested, including vacuum and seam integrity, to certify optimal oxygen levels and seal strength, vital for the milk powder packaging process. Levapack’s commitment to quality and their extensive 16-month warranty on both repairs and part replacements demonstrate their dedication to customer satisfaction and machine reliability.

Conclusion

Okay, you’ve reached the end of this milk powder packaging machine odyssey, and by now, you should have a sturdy road map in your hands. In the grand tapestry of the milk powder industry, finding the right machine isn’t just about crossing your T’s and dotting your I’s, it’s about weaving in high standards, hygiene, and a bit of that human touch – things that clients can truly savor. So take all these guidelines, infuse them with your business needs, and here’s to hoping your milk powder makes waves in the industry – the good kind, of course.

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